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Calibration method of online moisture meter in cut tobacco making link for cigarettes

一种校验方法、水分仪的技术，应用在烟草行业领域，能够解决设备不稳定、不具备物料水分预测、预警功能、无法在线、实时检验水分仪准确性等问题，达到提高预测准确性、提高制丝工艺质量和生产效率的效果

Active Publication Date: 2022-07-29
ZHANGJIAKOU CIGARETTE FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007]The moisture meter calibration system disclosed in the above documents has hysteresis, does not have the functions of material moisture prediction and early warning, and cannot verify the accuracy of the moisture meter online and in real time. And timely discover the abnormal situation of the moisture meter
Since the online tobacco moisture meter is an infrared detection device, its key components, light source and filter, are fragile parts. If the abnormal condition of the moisture meter cannot be found in time, the equipment instability will lead to tobacco quality accidents

Method used

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  • Calibration method of online moisture meter in cut tobacco making link for cigarettes
  • Calibration method of online moisture meter in cut tobacco making link for cigarettes
  • Calibration method of online moisture meter in cut tobacco making link for cigarettes

Examples

Experimental program
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Effect test

Embodiment 1

[0062] refer to figure 1 , An online moisture meter calibration system for cigarette silk making links, including an information management system, which stores historical production data, historical production data including historical batch parameters, and historical batch parameters specifically refer to the parameters of each process link of the silk production line Process parameters, production parameters, environmental parameters, etc., take the thin plate drying machine of the drying process as an example:

[0063] The process parameters include the moisture at the outlet of the veneer dryer, the inlet moisture of the veneer dryer, and the temperature of the drum of the veneer dryer; the outlet / inlet moisture is the key indicator of the system;

[0064] The production parameters include the opening of the steam film valve of the veneer dryer, the hot air temperature of the veneer dryer, the opening of the veneer dryer, the frequency of the underground fan of the veneer...

Embodiment 2

[0119]A method for verifying an online moisture meter in the process of tobacco silk making, the method is applied to the online moisture meter verification system in the process of tobacco silk making in Example 1, and the method includes the following steps:

[0120] Step one, data collection

[0121] Data source: Corresponding historical production data in the silk line information management system;

[0122] Step 2, the setting of the moisture meter in the production line

[0123] Place the moisture meter setting module at the front end of the process of loose moisture regaining, temporary storage cabinet, leaf moisturizing feeding, premixing cabinet, hot air moisturizing, shredding, and drying of the silk production line, and define each moisture meter;

[0124] Step 3, model establishment

[0125] Through the modeling module, the calibration model of the loose moisture regain moisture meter, the calibration model of the moisture meter for moisturizing and feeding, and ...

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PUM

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Abstract

The invention discloses an online moisture meter calibration method for a tobacco shred making link. The method comprises the following steps: step 1, data acquisition; 2, setting a production line moisture meter; 3, establishing a model, namely establishing a moisture meter verification model in sections according to a definition result; 4, establishing a moisture prediction module, and performing real-time segmented prediction on the moisture of the material by combining historical batch parameters according to each moisture meter verification model; and step 5, establishing an early warning module, comparing and analyzing the predicted value and the measured value, and performing early warning and display on the moisture meter with the predicted value exceeding the material moisture deviation requirement. The invention aims to provide an on-line and real-time verification means for the moisture meter on the cut tobacco production line so as to prevent quality accidents of cut tobacco caused by unstable equipment.

Description

[0001] This application is a divisional application of the application number: 202010662317.7, the name of the invention: the invention application of the online moisture meter calibration system in the process of tobacco silk making. technical field [0002] The invention relates to the tobacco industry, in particular to the field of on-line moisture meter calibration in the process of cigarette silk making, in particular to an online moisture meter calibration method in the process of cigarette silk making. Background technique [0003] In the tobacco production process, the silk production process is a very important part. It is the process of making the tobacco into qualified shredded tobacco according to the physical and chemical properties of the tobacco raw material and according to certain procedures. In the cigarette production process, the silk making process is the longest, the most complicated, and the most types of equipment. The existing silk-making workshop pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B9/00
CPCA24B9/00Y02P90/30
Inventor 李自娟刘博高杨方汀孙嘉张爱华苗旺昌郑海军周政芦渊杜冬生阮春伟贾晓慧
Owner ZHANGJIAKOU CIGARETTE FACTORY
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