Polyester film mechanical property detection device based on optical recognition

A technology of polyester film mechanics and optical recognition, which is applied in neural learning methods, image analysis, image enhancement, etc., can solve problems such as uneven force on local contact parts, detection features not found by the algorithm, and inability to respond in time, so as to avoid Sudden decrease in mechanical properties, improving detection accuracy, and avoiding the effects of background light

Active Publication Date: 2022-06-21
河南银金达新材料股份有限公司
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AI Technical Summary

Problems solved by technology

This will require a higher step resolution of the stretching device, otherwise the mechanical properties of the film will suddenly drop at a certain moment, and the detection system cannot respond in time at this time, resulting in detection failure
To ensure a timely response requires a costly detection system
In addition, rigid clamping will cause uneven stress on local contact parts, resulting in an increased probability of local cracks during stretching
However, the occurrence of such cracks does not fully reflect the mechanical properties of the polyester film, and it is more caused by clamping.
[0005] In the prior art, image processing methods are also used to detect mechanical properties, but most algorithms have not found suitable detection features, such as using elongation as indicators, which cannot accurately reflect the mechanical properties of the film
Moreover, the current image processing algorithm is not mature enough to accurately detect
Therefore, it can only be used for auxiliary detection and cannot be applied to the production line
Although the neural network model has been applied in other fields, there is still no special model structure applicable in the field of membrane mechanical performance testing. Other models cannot adapt to the characteristics of high light transmission and diffuse light of polyester film images, and cannot accurately detect and judge

Method used

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  • Polyester film mechanical property detection device based on optical recognition
  • Polyester film mechanical property detection device based on optical recognition
  • Polyester film mechanical property detection device based on optical recognition

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Embodiment Construction

[0032] Since the brightness distribution of different images is easily affected by the environment, the average value of the measured material in the sample image and the collected image may be different; use formula (2) to calculate the offset of the measured material in the collected image relative to the sample image amount, and according to the offset Correct the brightness of the collected image to make the material-related pixel distribution in the collected image more uniform, and maintain the consistency of the material pixel distribution in multiple collected images, which is beneficial to the subsequent identification process:

[0033] Step 2: Detection of Cracks in Mylar Material Image

[0034] Input a preprocessed image:

[0035] According to formula (4), select 16 groups of independent convolution kernels , ,..., . Correspondingly, 16 groups of mutually independent convolution responses can be generated:

[0036] Convolution Response Plot Contains a ce...

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Abstract

According to the optical identification-based polyester film mechanical property detection device, a cushion film is arranged between a clamping roller and a to-be-stretched polyester film, and the material and the thickness of the cushion film are optimized, so that uniform stress stretching is realized; meanwhile, the clamping rollers rotate while moving in the horizontal direction, so that the problem that the detection precision is reduced due to rigid stretching is solved; and the mechanical property of the polyester film is quickly and accurately judged in a mode of combining machine vision and a neural network.

Description

technical field [0001] The invention relates to the field of mechanical performance detection of polyester film materials. Background technique [0002] The mechanical properties of polyester film materials are an important factor to measure their usability. The stress of the polyester film material during use will accelerate the aging of the material, so it is necessary to test the mechanical properties of the material. [0003] In the prior art, the stress field analysis method is mainly used to detect the mechanical properties of the membrane, but the equipment and algorithm of this method are relatively complicated, difficult to operate, and the detection time is long, so it can only be used in scientific research experiments and is not suitable for production lines. in the application. Most of its testing equipment are tensile testing machines, which are too complicated and professional to be suitable for automatic operation. [0004] Moreover, the stretching device ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06T5/20G06N3/04G06N3/08
CPCG06T7/0004G06T5/20G06N3/04G06N3/08G06T2207/20081G06T2207/20084
Inventor 李国庆李沅鸿王威威李海良赵越超李航
Owner 河南银金达新材料股份有限公司
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