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PCCP bell and spigot full-automatic production system and process

A fully automated, production system technology, applied in the direction of manufacturing tools, metal processing equipment, auxiliary devices, etc., can solve problems such as unqualified welding, achieve automatic welding, improve production efficiency, and improve product quality.

Pending Publication Date: 2022-01-21
XINJIANG GUOTONG PIPELINE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the weld seam is manually welded, there are cases of unqualified welding. In terms of manpower, at least 5 operators are required for the entire socket production

Method used

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  • PCCP bell and spigot full-automatic production system and process
  • PCCP bell and spigot full-automatic production system and process
  • PCCP bell and spigot full-automatic production system and process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Example 1, such as figure 1 , 2 As shown, the PCCP socket fully automated production system and process include feeding parts, turning and transferring parts, belt conveying line 1, processor, 90-degree turning roller 2, roller conveying line 3, plate rolling machine 17 and welding machine 18; The turning and transferring part that absorbs and flips the sheet material to the belt conveyor line 1 is installed between the feeding part and the belt conveyor line 1; between the head end and the end of the belt conveyor line 1, a visual recognition device 16, a turning surface mechanism; the visual recognition instrument 16 is connected to the input end of the processor, and the output end of the processor is connected to the turning mechanism that can switch between the two states of flipping the sheet or not affecting the conveying of the sheet; the sheet can be turned over and sent The 90-degree overturning drum 2 that enters the drum conveyor line 3 is installed at the ...

Embodiment 2

[0035] Example 2, such as figure 1 , 2 As shown, the fully automated production process of the PCCP socket includes the following steps: the first step is to operate the hoisting equipment to hoist the socket sheet 14 into the storage rack 5 and place it on the sheet holder 6; the second step , the motor drives the first through shaft 8 to rotate, and after the first electromagnet 15 on the first turning hand 9 is attached to the highest-end socket sheet 14, the first electromagnet 15 is started to work, and the highest-end socket sheet 14 is fixed. The motor drives the first through shaft 8 to rotate in reverse, the first turning hand 9 rotates to the interval channel 10, the socket sheet 14 is placed on the belt conveyor line 1, and the work of the first electromagnet 15 is stopped; in the third step, the bearing The socket sheet 14 is transported along the belt conveyor line 1, and the front and back sides of the raw material are identified by the visual recognition instru...

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Abstract

The invention relates to a PCCP bell and spigot manufacturing device and process, in particular to a PCCP bell and spigot full-automatic production system and process. The PCCP bell and spigot full-automatic production system comprises a feeding part, an overturning and transferring part, a belt conveying line, a processor, a 90-degree overturning roller, a roller conveying line, a plate rolling machine and a welding machine. The overturning and transferring part capable of adsorbing, overturning and transferring plates onto the belt conveying line is mounted between the feeding part and the belt conveying line; and a visual identification instrument and a turn-over mechanism are sequentially installed between the head end and the tail end of the belt conveying line. Due to the implementation of the above technical scheme, the automation degree is high, and automatic sorting, automatic edge rolling and automatic welding can be achieved; the safety coefficient is improved, the manufacturing efficiency is greatly improved, the product quality is improved, only one person is needed for guarding in the whole process, and manpower is reduced; and the PCCP bell and spigot full-automatic production system and process are suitable for popularization and application.

Description

technical field [0001] The present application relates to a PCCP socket production device and process, in particular to a PCCP socket fully automated production system and process. Background technique [0002] Prestressed steel cylinder concrete pipe (abbreviated as PCCP in English) refers to a pipe made by winding a circumferential prestressed steel wire on the outside of a concrete core with a steel cylinder and making a cement mortar protective layer. Generally used in urban water supply and drainage main pipes, industrial water pipelines, farmland irrigation, factory pipe networks, power plant supply water pipes and cooling water circulation systems, inverted siphons, pressure tunnel pipelines, pipe trenches, pipe galleries and deep-covered soil Hakodate, etc. [0003] The production of PCCP is divided into: socket socket production, steel cylinder production, pipe core concrete production, winding hoop prestressed steel wire, roller shot mortar protective layer. [00...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K31/02B23K37/00
CPCB23K31/02B23K37/00
Inventor 常小坤李健马晓军宋小兵吕斌马军民戴柏山苏建云许建述许光伟
Owner XINJIANG GUOTONG PIPELINE CO LTD
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