Finite element analysis system for state monitoring and early warning of autoclaved aerated concrete equipment

Abstract

The invention discloses a finite element analysis system for autoclaved aerated concrete equipment state monitoring and early warning, and relates to the field of autoclaved aerated concrete equipment state monitoring and early warning systems. The device comprises a micro finite element analysis system integration box and a sensor, a mainboard, a data analysis chip, a pulse shaping chip, a lithium battery, a circuit protection module, a storage module, a logic analysis module and an I / O interface are arranged in the micro finite element analysis system integration box; the sensor is connected with the logic analysis module through an I / O interface; the sensors comprise a first temperature sensor, a current sensor, a torsion sensor, a torque sensor, a first motion sensor, a second temperature sensor, a first vibration sensor and a third temperature sensor. According to the invention, real-time monitoring of the healthy operation state of the aerated concrete production line is realized, pre-judgment intervention is realized, stable and efficient operation of the whole production line is ensured, and factory management is effectively improved.

Description

technical field [0001] The invention belongs to the field of state monitoring and early warning systems for autoclaved concrete equipment, in particular to a finite element analysis system for state monitoring and early warning of autoclaved aerated concrete equipment. Background technique [0002] The autoclaved aerated concrete production line is a production line composed of nearly 200 different equipment or devices, so there are countless mechanical, hydraulic and electrical parts involved. Ensuring the healthy operation of each piece of equipment or device is the basis for ensuring the stable and efficient operation of the entire production line; however, because there are too many equipment or devices involved in the production line, many aerated concrete factories have limited Health monitoring is managed in a decentralized, disorderly, and unplanned way: usually one or two master craftsmen are assigned to work as mechanics for each shift, and their main job is to ins...

AI Technical Summary

Problems solved by technology

Ensuring the healthy operation of each piece of equipment or device is the basis for ensuring the stable and efficient operation of the entire production line; however, because there are too many equipment or devices involved in the production line, many aerated concrete factories have limited Health monitoring is managed in a decentralized, disorderly, and unplanned way: usually one or two master craftsmen are assigned to work as mechanics for each shift, and their main job is to inspect the operation status of each piece of equipment on the production line. Complete the repair of the faulty equipment in time when the equipment fails; but this kind of management mode will have the following inevitable problems: (1) The level and experience of the mechanics are uneven, and it is impossible to make scientific judgments on the equipment failure; (2) It is impossible to monitor the equipment uninterrupted and without blind spots; (3) If a piece of equipment fails suddenly, and the equipment is not properly monitored, there is no ready-made replacement parts, so the production line has to be stopped Waiting for the delivery of accessories; (4) Unable to predict: Usually, mechanics organize personnel and materials to replace and repair when there is a problem with the equipment, and cannot intervene in advance for equipment that may fail ; (5) Management cost is too high: On the one hand, such a management model will require the spare parts warehouse of the factory to stock up on various spare parts all year round; on the other hand, the labor cost of skilled and experienced mechanics is relatively high

[0003] The operation of the production line is the joint action of each piece of equipment. If a small problem causes the entire production line to stop, the loss to the enterprise is immeasurable

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