Automatic ultrasonic shot blasting device and method for processing metal sheet

A technology of ultrasonic shot peening and metal sheet, which is applied in heat treatment equipment, heat treatment process control, manufacturing tools, etc. It can solve physical discomfort, the speed and path of shot peening cannot be accurately controlled, and the impact pins of the shot blasting gun array cannot guarantee verticality. Problems such as impacting the surface of the material

Inactive Publication Date: 2021-04-16
TIANJIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, manual hand-held methods are still used to carry out ultrasonic shot peening surface strengthening treatment on small metal sheets, which cannot be processed continuously and cannot realize the automation of the processing process.
During the ultrasonic shot peening process, there will be serious noise and metal shavings splashing, and the vibration of the ultrasonic shot peening gun may cause physical discomfort and affect the health of the operator
In addition, there are still the following disadvantages in the manual hand-held ultrasonic shot peening surface strengthening treatment: the impact needle of the shot peening gun array cannot guarantee the vertical impact on the material surface, the impact amplitude cannot be locked, the impact time of the shot peening area is not uniform, the speed of the shot peening and the movement path Not precisely controllable, etc.

Method used

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  • Automatic ultrasonic shot blasting device and method for processing metal sheet
  • Automatic ultrasonic shot blasting device and method for processing metal sheet
  • Automatic ultrasonic shot blasting device and method for processing metal sheet

Examples

Experimental program
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Effect test

Embodiment 1

[0060] figure 1 It is an overall schematic diagram of an automatic ultrasonic shot peening device for processing thin metal plates of the present invention.

[0061] Such as figure 1 As shown, the automatic ultrasonic shot peening device for processing metal sheets of the present invention includes: an ultrasonic shot peening gun 100 , a shot peening gun fixing mechanism 200 , a moving mechanism 300 , a frame stabilizing mechanism 400 and a metal sheet fixing mechanism 500 .

[0062] The ultrasonic shot-peening gun 100 performs shot-peening treatment on the small metal thin plate to be treated.

[0063] The shot peening gun fixing mechanism 200 fixes the ultrasonic shot peening gun 100 on the moving mechanism 300 .

[0064] The motion mechanism 300 can move along the X-axis, Y-axis or Z-axis direction, and drive the shot-peening gun fixing mechanism 200 to move along the X-axis, Y-axis or Z-axis direction, so that the ultrasonic shot-peening gun 100 can move along the X-axis...

Embodiment 2

[0084] The only difference from Embodiment 1 is that the spray gun fixing mechanism 200 of Embodiment 2 also includes a rubber damping ring 250 and a muzzle protection cover 260 . Such as figure 1 and Figure 7 As shown, the rubber shock absorbing ring 250 is located between the spray gun positioning fastening bracket 230 and the muzzle fastening bracket 240 . The muzzle protection cover 260 is connected with the spray gun fixing plate 210 , and the muzzle protection cover 260 covers the periphery of the muzzle fastening frame 240 to protect the ultrasonic shot peening gun 100 . Evenly distributed small holes are arranged on the muzzle protection cover 260 .

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Abstract

The invention discloses an automatic ultrasonic shot blasting device and method for processing a metal sheet. The automatic ultrasonic shot blasting device comprises an ultrasonic shot blasting gun, a shot blasting gun fixing mechanism, a movement mechanism, a frame stabilizing mechanism and a metal sheet fixing mechanism, wherein the ultrasonic shot blasting gun is used for carrying out the shot blasting of the to-be-processed metal sheet; the shot blasting gun fixing mechanism is used for fixing the ultrasonic shot blasting gun; the movement mechanism is arranged to be capable of moving in the X-axis direction or the Y-axis direction or the Z-axis direction; the shot blasting gun fixing mechanism is arranged on the movement mechanism; the movement mechanism is used for enabling the shot blasting gun fixing mechanism to move in the X-axis direction or the Y-axis direction or the Z-axis direction, and therefore the ultrasonic shot blasting gun can move in the X-axis direction or the Y-axis direction or the Z-axis direction; the frame stabilizing mechanism is used for supporting the movement mechanism; and the metal sheet fixing mechanism is used for fixing the to-be-processed metal sheet. The automatic ultrasonic shot blasting device can realize automatic shot blasting treatment on the metal sheet.

Description

technical field [0001] The invention relates to an automatic ultrasonic shot blasting device and method for processing thin metal plates. Background technique [0002] Needle-type ultrasonic shot peening surface strengthening treatment technology is also called ultrasonic shot peening technology. Its main working principle is: the transducer in the ultrasonic shot peening gun converts electrical energy into mechanical energy, drives the array to impact the needle vibration, and impacts the surface of the component. The surface introduces residual compressive stress. Ultrasonic shot peening is mainly suitable for forming, correcting, strengthening and prolonging the life of thin plates of different sizes. Ultrasonic shot peening is used for large thin-plate structures such as aircraft skins and rocket missile shells, which are difficult to form during production. Small thin sheet materials used for scientific experiments were also ultrasonically peened to study the effect o...

Claims

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Application Information

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IPC IPC(8): C21D7/06C21D11/00C22F1/00
Inventor 李思远王东坡邓彩艳
Owner TIANJIN UNIV
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