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Treatment method and application of inorganic binder reclaimed sand

A technology of inorganic binder and treatment method, which is used in the cleaning/treatment machinery of casting materials, casting molding equipment, casting molds, etc. problems, to achieve the effect of improving bond strength and reducing process requirements

Active Publication Date: 2021-01-12
YANCHENG RENCHUANG SAND IND TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) Mechanical regeneration destroys the smoothness of the sand surface, thereby reducing the fluidity of the sand, the strength of the resin coating, and affecting the compactness of core making and molding;
[0005] (2) In the sand gully area, there are residual substances (bentonite, paint, carbonized resin film, etc.), which affect the refractoriness of reclaimed sand and reduce the quality of reclaimed sand. A certain amount of new sand must be mixed in before it can be used;
[0006] (3) For the old sand with silicate inorganic binder, these residual silicates will be adsorbed in the gully area of ​​the sand and can hardly be removed
[0007] Since the activity of silicate is reversible, it will recover its activity after absorbing moisture. When producing hot core phenolic resin coated sand, it is necessary to add the aqueous solution of curing agent urotropine, and use the waste heat of the sand to evaporate the water. , and the residual silicate in the reclaimed sand will absorb this part of the water, increase the water content of the coated sand, and also affect the cross-linking reaction between the organic phenolic resin and the curing agent, thereby reducing the performance of the coated sand
[0008] At present, regenerated sand with inorganic binder cannot be used in the production of coated sand, regenerated sand can only be used in the sand system with inorganic binder, and a certain amount of new sand must be added

Method used

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  • Treatment method and application of inorganic binder reclaimed sand
  • Treatment method and application of inorganic binder reclaimed sand
  • Treatment method and application of inorganic binder reclaimed sand

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] A method for treating reclaimed sand with inorganic binder in this embodiment, stirs regenerated sand with inorganic binder, sintering agent and water evenly, the quality of water is 1% of the mass of sintering agent, and the quality of sintering agent is 1% of the mass of inorganic binder 0.1% of the mass of regenerated sand, the sintering agent includes 70 parts of silicon dioxide powder, 10 parts of sodium oxide, 5 parts of potassium nitrate, and 1 part of carbon, and the reaction is carried out for 10 minutes at a standing temperature of 80 ° C. Under heat treatment, the treated inorganic binder regenerated sand is obtained.

Embodiment 2

[0043] A method for treating reclaimed sand with inorganic binder in this embodiment, stirs regenerated sand with inorganic binder, sintering agent and water evenly, the quality of water is 5.5% of the mass of sintering agent, and the quality of sintering agent is 5.5% of the mass of inorganic binder 2.5% of the mass of regenerated sand, the sintering agent includes 75 parts of silicon dioxide powder, 7.5 parts of sodium oxide, 7.5 parts of potassium sulfate, and 0.75 parts of carbon. The sintering agent is left to stand for 20 minutes, and the reaction temperature is 50°C. heat treatment to obtain the treated inorganic binder regenerated sand.

Embodiment 3

[0045] A method for treating regenerated sand with inorganic binder in this embodiment, stirs regenerated sand with inorganic binder, sintering agent and water evenly, the quality of water is 10% of the mass of sintering agent, and the quality of sintering agent is 10% of the mass of inorganic binder 5% of the mass of regenerated sand, the sintering agent includes 80 parts of silicon dioxide powder, 5 parts of sodium oxide, 10 parts of potassium nitrate, and 0.5 part of carbon. The sintering agent is allowed to stand for 30 minutes and the reaction temperature is 20°C. heat treatment to obtain the treated inorganic binder regenerated sand.

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Abstract

The invention relates to a treatment method and application of inorganic binder reclaimed sand. The method comprises the following steps of: uniformly stirring the inorganic binder reclaimed sand, a sintering agent and water, standing for reaction, and performing heating treatment to obtain the treated inorganic binder reclaimed sand. The reclaimed sand treated by the method provided by the invention thoroughly gets rid of the situation that the inorganic binder reclaimed sand can only be used in inorganic type manufacturing materials, realizes the production of organic resin sand, and greatlyexpands the recycling channels of different types of waste sand; and by adopting the method provided by the invention, the process requirements on the regeneration of the inorganic binder used sand can be reduced, the used sand can be used for completely replacing new sand by simple treatment, and the refractoriness, bonding strength and other properties of the reclaimed sand treated by the method provided by the invention can be improved by more than 20% in comparison with the new sand.

Description

technical field [0001] The invention belongs to the technical field of recycling old foundry sand, and in particular relates to a treatment method and application of inorganic binder regenerated sand. Background technique [0002] my country's silica sand resources are limited, and the recycling of foundry waste sand to improve the regeneration process of foundry old sand, replacing new sand and recycling is an urgent requirement and inevitable trend to realize energy saving and emission reduction of enterprises and green production of my country's foundry industry. [0003] Common casting molding materials include: inorganic binder sodium silicate sand, organic phenolic resin sand, etc. There are many regeneration processes for foundry used sand, such as mechanical regeneration, thermal regeneration or wet regeneration, or the combination of the above regeneration processes. Certain properties of regenerated sand cannot completely replace new sand. The main reasons are as f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C5/04B22C5/00B22C1/02B22C1/18
CPCB22C5/04B22C5/00B22C1/02B22C1/18
Inventor 尹海军李卓情刘栋冯俊龙储茂磊
Owner YANCHENG RENCHUANG SAND IND TECH CO LTD
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