Light high-strength photovoltaic module and preparation method thereof
A photovoltaic module and high-strength technology, applied in the field of solar cells, can solve the problems of photovoltaic module snow load and wind load test that cannot meet the design specifications, insufficient, thinned module strength, etc., to reduce weight and packaging process requirements, reduce weight, high intensity effect
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[0086] The present invention also provides a method for preparing a lightweight high-strength photovoltaic module, the method comprising the following steps:
[0087] S1. Preparing a polymer reinforcement layer preform;
[0088] S2, preparing packaging film;
[0089] S3. Lay the front glass, the first encapsulation film, the battery string, the second encapsulation film, the polymer reinforcement layer preform and the photovoltaic backplane in sequence from top to bottom;
[0090] S4. Place the laid overall structure in a preheated laminator, and heat it for 5-30 minutes at a temperature of 130-180°C and a pressure of 10-1000kPa to perform lamination;
[0091] S5, post-processing.
[0092] In one embodiment, in step S1, the preparation of the polymer reinforced layer pre-product includes:
[0093] placing the thermosetting powder at a temperature of 80-130° C., heating for 1-10 minutes, melting, and cooling to form the polymer reinforcement layer pre-product; or,
[0094] ...
Embodiment 1
[0101] The polymer powder material made of thermosetting polyacrylic acid with a diameter of 10-200μm as the main resin, adding curing agent, auxiliary agent and coupling agent, after post-processing, granulation and grinding, is evenly spread on the surface with a unit weight of 300g / m 2 On the glass fiber woven cloth, heat the powder at 80-130°C for 1-10min to melt the powder, and prepare a continuous integrated composite material after cooling, and cut the prepared continuous integrated composite material according to the designed size. obtaining a copolymer reinforced layer preform;
[0102] Prepare ultra-white embossed low-iron coated tempered glass with a thickness of 2.0mm, polyolefin packaging film, battery string, two layers of ethylene-vinyl acetate copolymer film and transparent CPC photovoltaic backplane according to the set size;
[0103] Lay ultra-clear embossed low-iron coated tempered glass, polyolefin film, battery string, ethylene-vinyl acetate copolymer film...
Embodiment 2
[0107] The polymer powder material made of thermosetting polyester with a diameter of 10-200μm as the main resin, adding curing agent, auxiliary agent and coupling agent, after post-processing, granulation and grinding, is evenly spread on the surface with a unit weight of 300g / m 2 On the glass fiber woven cloth, heat the powder at 80-130°C for 1-10min to melt the powder, and prepare a continuous integrated composite material after cooling, and cut the prepared continuous integrated composite material according to the designed size. obtaining a copolymer reinforced layer preform;
[0108] Prepare ultra-white embossed low-iron coated tempered glass with a thickness of 2.0mm, polyolefin packaging film, battery string, two layers of ethylene-vinyl acetate copolymer film and transparent CPC photovoltaic backplane according to the set size;
[0109] Lay ultra-clear embossed low-iron coated tempered glass, polyolefin film, battery string, ethylene-vinyl acetate copolymer film, polym...
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