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High-strength aluminum permeation-resistant castable and preparation method thereof

A castable and high-strength technology, applied in the field of high-strength anti-aluminum penetration castable and its preparation field, can solve the problems of reducing the service life of reverberatory furnace, damage to refractory materials, peeling of furnace lining structure, etc., and achieves strong resistance to aluminum liquid penetration and long service life , Improve the effect of aluminum corrosion resistance

Inactive Publication Date: 2020-09-04
东台市悦兴耐火材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Since aluminum is a very active metal, plus the extremely active elements such as Mg, Mn, Si, Zn in the aluminum alloy, it is easy to react with some components in the refractory material used as the lining of the reverberatory furnace. It is easy to penetrate into the refractory material, and physical or chemical reactions will cause the structure of the furnace lining to peel off, causing damage to the refractory material, reducing the service life of the reverberatory furnace, and affecting the preparation of aluminum materials

Method used

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  • High-strength aluminum permeation-resistant castable and preparation method thereof
  • High-strength aluminum permeation-resistant castable and preparation method thereof
  • High-strength aluminum permeation-resistant castable and preparation method thereof

Examples

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Comparison scheme
Effect test

Embodiment 1

[0034] A high-strength anti-aluminum infiltration castable, made by mixing the following components by weight: 85 parts of 0.8mm-1.5mm super-grade high-bauxite, 35 parts of <0.02mm super-grade high-bauxite, 0.8mm-1.5mm cubic 5 parts of boron nitride, 2 parts of <0.02mm high alumina cement, 3 parts of silicon micropowder, 10 parts of aluminum sol, 5 parts of water, 2 parts of 0.1mm-0.3mm anti-aluminum wetting agent, 0.001mm-0.003mm anti-aluminum wetting agent 3 parts of wet agent.

[0035] The 0.1mm-0.3mm anti-aluminum wetting agent is made of BaSO 4 、Cr 2 o 3 , hexagonal boron nitride and SiC are mixed according to the ratio of 3:3:0.1:2, which requires 6 / 8.1 parts of BaSO 4 , 6 / 8.1 Cr 2 o 3 , 0.2 / 8.1 parts of hexagonal boron nitride and 4 / 8.1 parts of SiC.

[0036] The 0.001mm-0.003mm anti-aluminum wetting agent is made of BaSO 4 、Cr 2 o 3 , hexagonal boron nitride and SiC are mixed according to the ratio of 3:3:0.1:2, which requires 9 / 8.1 parts of BaSO 4 , 9 / 8.1 Cr...

Embodiment 2

[0043] A high-strength anti-aluminum infiltration castable, made by mixing the following components by weight: 0.8mm-1.5mm super-grade high-bauxite 100 parts, <0.02mm super-grade high-bauxite 50 parts, 0.8mm-1.5mm cubic 8 parts of boron nitride, 3 parts of <0.02mm high alumina cement, 5 parts of silicon micropowder, 14 parts of aluminum sol, 7 parts of water, 3 parts of 0.1mm-0.3mm anti-aluminum wetting agent, 0.001mm-0.003mm anti-aluminum wetting agent Wet agent 5 parts.

[0044] The 0.1mm-0.3mm anti-aluminum wetting agent is made of BaSO 4 、Cr 2 o 3 , hexagonal boron nitride and SiC are mixed according to the ratio of 3:3:0.1:2, which requires 6 / 8.1 parts of BaSO 4 , 6 / 8.1 Cr 2 o 3 , 0.3 / 8.1 parts of hexagonal boron nitride and 6 / 8.1 parts of SiC.

[0045] The 0.001mm-0.003mm anti-aluminum wetting agent is made of BaSO 4 、Cr 2 o 3 , hexagonal boron nitride and SiC are mixed according to the ratio of 3:3:0.1:2, which requires 15 / 8.1 parts of BaSO 4 , 15 / 8.1 Cr 2 o ...

Embodiment 3

[0052] A high-strength anti-aluminum infiltration castable, made by mixing the following components by weight: 90 parts of 0.8mm-1.5mm super-grade high-bauxite, 45 parts of <0.02mm super-grade high-bauxite, 0.8mm-1.5mm cubic 7 parts of boron nitride, <0.02mm high alumina cement 2.5 parts, silicon micropowder 4 parts, aluminum sol 12 parts, water 6 parts, 0.1mm-0.3mm anti-aluminum wetting agent 2.5 parts, 0.001mm-0.003mm anti-aluminum wetting agent 4 parts of wet agent.

[0053] The 0.1mm-0.3mm anti-aluminum wetting agent is made of BaSO 4 、Cr 2 o 3 , hexagonal boron nitride and SiC are mixed according to the ratio of 3:3:0.1:2, which requires 7.5 / 8.1 parts of BaSO 4 , 7.5 / 8.1 Cr 2 o 3 , 0.25 / 8.1 parts of hexagonal boron nitride and 5 / 8.1 parts of SiC.

[0054] The 0.001mm-0.003mm anti-aluminum wetting agent is made of BaSO 4 、Cr 2 o 3 , hexagonal boron nitride and SiC are mixed according to the ratio of 3:3:0.1:2, which requires 12 / 8.1 parts of BaSO 4 , 12 / 8.1 Cr 2 ...

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Abstract

The invention discloses a high-strength aluminum permeation-resistant castable and a preparation method thereof. The composition is prepared from the following components in parts by weight: 85 to 100parts of 0.8-1.5 mm special-grade high-alumina bauxite, 35 to 35 parts of less than 0.02 mm of special-grade high-alumina bauxite, 5 to 8 parts of cubic boron nitride with the thickness of 0.8 mm-1.5 mm, 2-3 parts of high-alumina cement with the thickness of less than 0.02 mm, 3-5 parts of silica powder, 12-14 parts of alumina sol, 5-7 parts of water, 2-3 parts of an anti-aluminum wetting agentwith the thickness of 0.1 mm-0. 3 mm, and 3-5 parts of an anti-aluminum wetting agent with the thickness of 0.001 mm-0. 003 mm. The 0.1 mm to 0.3 mm aluminum wetting resisting agent and the 0.001 mmto 0.003 mm aluminum wetting resisting agent are respectively prepared by mixing BaSO4, Cr2O3, hexagonal boron nitride and SiC according to a ratio of 3 to 3 to 0.1 to 2. The castable obtained according to the ingredients and the preparation method thereof disclosed by the invention is high in molten aluminum permeability resistance, high in strength and long in service life.

Description

technical field [0001] The invention relates to an inner lining material of a smelting furnace for aluminum processing, in particular to a high-strength anti-aluminum penetration castable and a preparation method thereof. Background technique [0002] With the rapid development of my country's economy, the demand for aluminum materials in various industries has increased sharply. As the most important melting furnace in the aluminum processing industry, the reverberatory furnace is widely used because of its large capacity and high thermal efficiency. [0003] Since aluminum is a very active metal, plus the extremely active elements such as Mg, Mn, Si, Zn in the aluminum alloy, it is easy to react with some components in the refractory material used as the lining of the reverberatory furnace. It is easy to penetrate into the refractory material, and physical or chemical reactions will cause the structure of the furnace lining to peel off, causing damage to the refractory mat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/103C04B35/105
CPCC04B35/103C04B35/105C04B2235/3218C04B2235/3418C04B2235/3826C04B2235/386C04B2235/448C04B2235/96C04B2235/9615C04B2235/9676
Inventor 缪桂平
Owner 东台市悦兴耐火材料有限公司
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