A kind of comprehensive utilization method of the waste residue produced in oryzanol production process

A production process, oryzanol technology, applied in the application, additional food elements, separation/purification of carboxylic acid compounds, etc., can solve the problems of increased destruction rate, difficult control, easy to heat up, etc., to achieve high conversion efficiency, less damage, temperature easy-to-control effects

Active Publication Date: 2022-03-29
HUNAN HUACHENG BIOTECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0018] The above two patents are saponification reactions carried out in the non-dissolved state of the material. Since the material cannot be dissolved in the aqueous alkali solution, the contact area between the material and the alkaline water is limited. While part of the material is hydrolyzed, it is not contacted and protected by concentrated alkali. Part of the material is destroyed, which seriously affects the hydrolysis effect and conversion rate, and significantly increases the destruction rate
At the same time, when the concentrated alkali aqueous solution is heated by steam in production, it is often easy to heat up to 120 degrees, and there is a phenomenon that the temperature is too high and difficult to control, and the excessive temperature accelerates the destruction of oryzanol in the hydrolysis process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0069] 1. Hot melt. Put 1000kg oryzanol production waste residue into 3m 3 Add 1300L of edible ethanol with a concentration of 92% to the extraction tank, turn on the heating, stir at the same time, fully stir and mix, and heat to 68°C to dissolve the solid to obtain a cloudy solution.

[0070] 2. Alkali alcohol reflux hydrolysis. Continue to stir and add 150kg of sodium hydroxide to the solution, keep stirring and heat to 91°C to reflux the ethanol, keep warm at 91°C and stir for 7.0 hours to hydrolyze oryzanol into ferulic acid sodium salt, triterpene alcohol, sterol, and oil hydrolysis .

[0071] 3. Cold analysis and separation. Pass water to cool the alkali-alcohol hydrolyzate to room temperature, and let it stand for 4 hours to fully separate out the alkali-alcohol insoluble matter. Cloth bag sedimentation centrifugation, equipped with 1000 mesh canvas filter cloth, collect the precipitate and filtrate respectively to obtain 821kg of precipitate and 1350L of alkali al...

Embodiment 2

[0082] 1. Hot melt. Put 850kg oryzanol production waste residue into 3m 3 Add 1600L of edible ethanol with a concentration of 87% to the extraction tank, turn on the heating, stir at the same time, fully stir and mix, and heat to 72°C to dissolve the solid to obtain a cloudy solution.

[0083] 2. Alkali alcohol reflux hydrolysis. Continue to stir and add 110kg of sodium hydroxide to the solution, keep stirring and heat to 92°C to reflux the ethanol, keep warm at 92°C and stir for 8.0 hours to hydrolyze oryzanol into ferulic acid sodium salt, triterpene alcohol, sterol, and oil hydrolysis .

[0084] 3. Cold analysis and separation. Pass water to cool the alkali-alcohol hydrolyzate to room temperature, and let it stand for 5 hours to fully separate out the alkali-alcohol insoluble matter. Bag sedimentation and centrifugation, respectively collect the precipitate and filtrate, to obtain 706kg of precipitate and 1650L of alkali alcohol filtrate.

[0085] 4. Solvent recovery a...

Embodiment 3

[0095] The other steps were the same as in Example 1, except that the hydrolysis in step (2) was carried out at a temperature of 90° C. for 8.5 hours. Finally, after testing, the finished product has a natural ferulic acid content of 98.57%, is white by visual inspection, and has a product yield of 76.16%.

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PUM

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Abstract

The invention provides a comprehensive utilization method of waste residue produced in the production process of oryzanol, comprising the following steps: 1) thermal melting; 2) reflux hydrolysis of alkali alcohol; 3) cold analysis separation; 4) recovery of solvent and solid-liquid separation; 5) Precipitation and Luo Han Guo pomace were mixed to prepare feed matrix; 6) filtrate was extracted and refined; 7) pH adjustment resin was decolorized; 8) acid separation was separated; 9) natural ferulic acid was prepared by drying. The invention realizes the synthesis of oryzanol production waste residues by preparing natural ferulic acid with a purity of more than 98% from 2-6% low-content oryzanol which is difficult to recycle in waste residues, and using the oil precipitation in the process as raw materials for preparing feed matrix Utilization; reflux saponification of waste residue in solvent dissolution, easy temperature control, high conversion efficiency and less damage; purification is achieved through alkali alcohol, alcohol water different systems and temperature difference, and lye extraction, and the resin only absorbs pigment without desorption to achieve decolorization ; Turning waste into wealth solves the environmental protection problem that the waste residue in oryzanol production is difficult to utilize.

Description

technical field [0001] The invention belongs to plant extraction and separation technology, and in particular relates to a method for comprehensive utilization of waste residue produced in the production process of oryzanol. Background technique [0002] Oryzanol exists in rice bran oil and is a mixture of ferulic acid esters mainly composed of triterpene (en) alcohols. It mainly acts on the autonomic nervous system and endocrine center of the diencephalon, can adjust autonomic nervous function, reduce endocrine balance disorders, and improve symptoms of mental and nervous disorders. It also has various physiological functions such as lowering blood lipids, reducing liver lipids, preventing lipid oxidation, and anti-oxidation. In addition, it also has the effect of resisting arrhythmia, which can reduce the excitability of myocardial muscle by regulating the function of autonomic nerves. The lipid-lowering effect of oryzanol can also improve the blood supply of the myocard...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C51/09C07C51/42C07C59/64A23K10/37A23K20/158
CPCC07C51/09C07C51/42A23K10/37A23K20/158C07C59/64Y02P60/87
Inventor 黄华学刘庚贵刘永胜
Owner HUNAN HUACHENG BIOTECH
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