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Surface enhancement treatment method for heavy hammer sheet

A surface enhancement and treatment method technology, applied in the direction of pretreatment surface, device for coating liquid on the surface, coating, etc., can solve the problems of low bonding strength of the substrate, affecting the stability of use, and the decline of mechanical strength, etc., to achieve the benefit of Cross-linking and fixing, improving the use effect and life, and enhancing the effect of mechanical quality

Inactive Publication Date: 2019-12-24
安徽省含山县兴建铸造厂
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Heavy hammers are mostly cast from raw materials such as cast iron. In order to improve the quality and life of heavy hammers, the surface of heavy hammers is usually modified. Due to the presence of moisture in the external environment, corrosion problems have always occurred, while cast iron Long-term corrosion of parts will cause a decrease in mechanical strength, concentration of stress, and even the risk of fracture, which will affect the overall stability of use
In the prior art, the performance of this type of coating is often relatively single, the overall performance is not good, and its bonding strength with the substrate is not high, so continuous improvement and optimization are required

Method used

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  • Surface enhancement treatment method for heavy hammer sheet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A surface strengthening treatment method for a heavy hammer, comprising the steps of:

[0033] (1) Surface cleaning treatment:

[0034] Put the hammer piece in acetone and soak it for 8 minutes, take it out, rinse it with deionized water, and dry it for later use;

[0035] (2) Shot peening treatment:

[0036] Put the hammer piece after step (1) into the shot blasting machine for surface shot peening treatment, take it out after completion and blow off the residual particles and impurities on the surface with compressed air for later use;

[0037] (3) Surface plasma treatment:

[0038] Put the hammer piece treated in step (2) into a low-energy plasma processor for plasma treatment, and take it out after 15 minutes for use;

[0039] (4) Coating spraying treatment:

[0040] a. First mix titanium nitride and zirconium dioxide correspondingly according to the weight ratio of 1.5:1, then put them into a roller mixer and mix them for 3 hours, and take them out to get mixed...

Embodiment 2

[0056] A surface strengthening treatment method for a heavy hammer, comprising the steps of:

[0057] (1) Surface cleaning treatment:

[0058] Put the hammer piece in acetone and soak it for 9 minutes, take it out and rinse it with deionized water and dry it for later use;

[0059] (2) Shot peening treatment:

[0060] Put the hammer piece after step (1) into the shot blasting machine for surface shot peening treatment, take it out after completion and blow off the residual particles and impurities on the surface with compressed air for later use;

[0061] (3) Surface plasma treatment:

[0062] Put the hammer piece treated in step (2) into a low-energy plasma processor for plasma treatment, and take it out after 18 minutes for use;

[0063] (4) Coating spraying treatment:

[0064] a. First mix titanium nitride and zirconium dioxide correspondingly according to the weight ratio of 1.8:1, then put them into a roller mixer and mix them for 4 hours, and take them out to get mix...

Embodiment 3

[0080] A surface strengthening treatment method for a heavy hammer, comprising the steps of:

[0081] (1) Surface cleaning treatment:

[0082] First put the hammer piece in acetone and soak for 10 minutes, take it out and rinse it with deionized water once, then dry it for later use;

[0083] (2) Shot peening treatment:

[0084] Put the hammer piece after step (1) into the shot blasting machine for surface shot peening treatment, take it out after completion and blow off the residual particles and impurities on the surface with compressed air for later use;

[0085] (3) Surface plasma treatment:

[0086] Put the hammer piece treated in step (2) into a low-energy plasma processor for plasma treatment, and take it out after 20 minutes for use;

[0087] (4) Coating spraying treatment:

[0088] a. First mix titanium nitride and zirconium dioxide correspondingly according to the weight ratio of 2:1, then put them into a roller mixer and mix them for 5 hours, and take them out t...

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Abstract

The invention discloses a surface enhancement treatment method for a heavy hammer sheet. The method comprises the following steps of (1) surface cleaning treatment; (2) shot blasting treatment; (3) surface plasma treatment; and (4) coating spraying and covering treatment. According to the surface enhancement treatment method for the heavy hammer sheet, the surface enhancement treatment method forthe heavy hammer sheet is simple in overall process and easy to popularize and apply, the treated heavy hammer sheet has the advantages that the mechanical property is good, the corrosion resistance is high, the anti-aging capability is strong, the coating stability is high, and the comprehensive service life is remarkably prolonged.

Description

technical field [0001] The invention belongs to the technical field of heavy hammer sheet processing, and in particular relates to a surface strengthening treatment method for heavy hammer sheets. Background technique [0002] In recent years, with the extensive application of composite insulators for overhead transmission lines, especially the suspension strings of diversion wires for tension poles and towers, composite insulators are light in weight and poor in wind deflection resistance, and wind deflection discharge accidents are prone to occur, so it is necessary to install heavy hammers to Improve the wind resistance of transmission lines. Heavy hammers are mostly cast from raw materials such as cast iron. In order to improve the quality and life of heavy hammers, the surface of heavy hammers is usually modified. Due to the presence of moisture in the external environment, corrosion problems have always occurred, while cast iron Long-term corrosion of components will ...

Claims

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Application Information

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IPC IPC(8): B05D7/14B05D7/24B05D3/10B05D3/14C09D163/00C09D7/61C09D7/62C09D7/65C09D7/63C09D5/08B24C1/06
CPCB05D3/102B05D3/142B05D7/14B05D7/24B24C1/06C08K2003/2244C09D5/08C09D7/61C09D7/62C09D7/63C09D7/65C09D163/00C08L29/04C08K9/02C08K3/34C08K3/28C08K3/22C08K5/19
Inventor 李传
Owner 安徽省含山县兴建铸造厂
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