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Assembly line manufacturing method for large ring forgings

A manufacturing method and an assembly-line technology, applied in the field of ring forging manufacturing, can solve problems such as low production efficiency and inability to meet the needs of ring forgings, and achieve the effects of improving production efficiency, stable quality and reducing production costs

Active Publication Date: 2020-11-13
ZHANGJIAGANG HAILU ANNULAR FORGINGS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] SCM440 or 4140 steel is often used in the manufacture of ring forgings. There is a ring forging with a large output. This kind of ring forging is made of SCM440 or 4140 steel, the weight is not more than 6500Kg, the thickness is 150-600mm, and the height is 70-400mm; The production efficiency of the existing manufacturing method of this kind of large-scale ring forgings is low, and it has been unable to meet the increasing demand for ring forgings

Method used

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Embodiment Construction

[0020] The present invention will be further described in detail below in conjunction with specific embodiments.

[0021] An assembly line manufacturing method for large ring forgings, the method steps are as follows: blanking → rotary heating → forging and rolling ring → deformation quenching → water immersion flaw detection → tempering → machining;

[0022] (1) In the blanking process: CNC sawing machine is used to cut the steel material, and the steel material used for blanking is SCM440 or 4140;

[0023] (2) In the rotary heating process: use the automatic rotary heating furnace to heat the billet obtained from blanking, the steel billet obtained from blanking is conveyed by the conveying roller table, and then hoisted by the manipulator to the feed port of the automatic rotary heating furnace, the automatic rotary heating furnace adopts Regenerative oxygen-poor combustion, the automatic rotary heating furnace is divided into seven heating zones with gradually increasing t...

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Abstract

The invention discloses a method for manufacturing large-scale ring rolling members in an assembly line type. The method comprises the following steps of performing discharging; performing rotary heating, performing forging and ring rolling; performing deforming and quenching; performing flaw detection with a water immersion method; performing tempering and performing machining. Through the adoption of the manufacturing method disclosed by the invention, the performance of the ring rolling members can be stable and good, the production cost is reduced, the production efficiency is improved, and automation is convenient to realize.

Description

technical field [0001] The invention relates to the field of manufacturing methods for ring forgings, in particular to an assembly line manufacturing method for large ring forgings. Background technique [0002] SCM440 or 4140 steel is often used in the manufacture of ring forgings. There is a ring forging with a large output. This kind of ring forging is made of SCM440 or 4140 steel, the weight is not more than 6500Kg, the thickness is 150-600mm, and the height is 70-400mm; The production efficiency of the existing manufacturing method of this kind of large-scale ring forgings is low, and it has been unable to meet the increasing demand for ring forgings. Contents of the invention [0003] The technical problem to be solved by the present invention is to provide a large-scale ring forging assembly line manufacturing method which can make the performance of the ring forging stable and excellent, the production cost is low, and the production efficiency is high. [0004] I...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21H1/06B23P15/00C21D9/40C21D1/18
CPCB21H1/06B23P15/00C21D1/18C21D9/40
Inventor 吴剑徐锋朱乾皓张斌马苏
Owner ZHANGJIAGANG HAILU ANNULAR FORGINGS
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