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Flexible automatic forging production line and working process thereof

A production line and flexible technology, applied in the field of forging processing, can solve the problems of high degree of freedom and low efficiency in handling workpieces, and achieve the effects of low labor intensity, high return on investment and good versatility

Inactive Publication Date: 2019-11-05
泰州浙华机械精锻有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The former has high production efficiency, but generally can only produce simple small products, while the latter has a slightly lower efficiency, but has a higher degree of freedom in handling workpieces

Method used

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  • Flexible automatic forging production line and working process thereof

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Effect test

Embodiment 1

[0033] A flexible automatic forging production line, including upper and lower production areas, the lower production area is the operation area, and the upper production area is the control area. During construction, the operation area can have two safety doors, one for entering the operation area and one for entering by stairs Control area, the two areas do not communicate with each other to ensure safety;

[0034] The operation area includes an intermediate frequency induction heating furnace, a mechanical press forging press, a mechanical press, a fully automatic numerical control ring rolling machine, an automatic feeding system, an automatic feeding system, an output conveying system, and an industrial robot handling system. Including the central control system, the medium frequency induction heating furnace, mechanical press forging press, mechanical press, fully automatic CNC ring rolling machine, automatic feeding system, automatic feeding system, discharging conveying...

Embodiment 2

[0040] A forging production line (general forging), adopts the flexible automatic forging production line described in claim 4, and the operation process is as follows:

[0041] 1) Pre-set the production cycle of the medium frequency induction heating furnace according to the needs, and then pour the raw materials into the automatic feeding system, which will send the raw materials to the feeding hopper of the medium frequency induction heating furnace and push them into the furnace head in turn Heating, the material after heating is discharged through the automatic feeding system;

[0042] 2) After the central control system detects that there is a material signal in the automatic feeding system, it starts the industrial robot A to send the material into the mechanical pressure forging machine, then returns to reset and feeds back the reset signal to the central control system, and the central control system starts the mechanical pressure forging machine. Forging blow operati...

Embodiment 3

[0046] A forging production line (ring gear forging), adopting the flexible automatic forging production line described in claim 4, the operation process is as follows:

[0047] 1) Pre-set the production cycle of the medium frequency induction heating furnace according to the needs, and then pour the raw materials into the automatic feeding system, which will send the raw materials to the feeding hopper of the medium frequency induction heating furnace and push them into the furnace head in turn Heating, the material after heating is discharged through the automatic feeding system;

[0048] 2) After the central control system detects that there is a material signal in the automatic feeding system, it starts the industrial robot A to send the material into the mechanical pressure forging machine, then returns to reset and feeds back the reset signal to the central control system, and the central control system starts the mechanical pressure forging machine. Forging blow operati...

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Abstract

The invention provides a flexible automatic forging production line and a working process thereof. The flexible automatic forging production line comprises an operation area and a control area, wherein the operation area comprises a medium-frequency induction heating furnace, a mechanical pressure forging machine, a mechanical press, a full-automatic numerical control ring rolling machine, an automatic charging system, an automatic feeding system, a discharging and conveying system and an industrial robot carrying system; and the control area comprises a central control system which is electrically connected with an operation area. Compared with a common industrial mechanical arm type automatic forging line, the central control system is used for unified regulation and control, the production of a single-category product is changed into the production of a multi-category product in a mode of calling all production units, so that the flexibility level of the production line is greatly improved; and meanwhile, through the reasonable division of labor of a plurality of industrial robots, a task is completed by a plurality of industrial robots by being decomposed into a plurality of steps, so that the production efficiency is greatly improved.

Description

technical field [0001] The invention relates to the technical field of forging processing, in particular to a flexible automatic forging production line and its working process. Background technique [0002] At present, there are many types and production processes of domestic forging production lines, but most of the forging production lines are still in the manual production stage, only some production lines have entered the automatic production stage, and the production products are single, which cannot realize flexible and flexible production. [0003] In the manual forging production process, the handling of materials between equipment must be done manually. Although this operation method is relatively flexible, a production line can produce multiple products, with a high level of flexibility, but the labor intensity of workers is very high, and they are also exposed to high temperatures. , noise, dust and other occupational hazards, therefore, it is necessary to propos...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J17/02B21K27/00B21J15/28B21J5/00
CPCB21J5/002B21J15/28B21J17/02B21K27/00
Inventor 张伟张学华杨奕聪张亨杨荷英徐双依雪
Owner 泰州浙华机械精锻有限公司
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