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Stereo-positioning effect dry granule complete-polished ceramic brick and preparation method thereof

A technology of three-dimensional positioning and ceramic tiles, which is applied in the direction of imitating three-dimensional effect patterns, ceramic molding machines, and patterns characterized by projection effects, etc., which can solve the problems of single decorative effect, combination, inconsistent dry particle amount, etc., and achieve color effect Gorgeous, high mirror flatness, strong three-dimensional effect

Pending Publication Date: 2019-11-01
MONALISA GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Chinese patent CN108727037A discloses a three-dimensional high-imitation ceramic tile with a matte glaze and its preparation method. A small amount of matte glaze is applied using high pressure, combined with inkjet printing to sprinkle dry particles, and the controlled negative pressure is used to absorb dry particles and melt Block equipment absorbs excess dry frit to obtain a three-dimensional effect with high simulation, but its production method needs to be combined with high-precision laser engraving molds, the decorative effect is single, and the production cost is high
Chinese patent CN108658629A discloses a ceramic brick frit dry granule composite process and ceramic tiles, which use colored frit dry granules and transparent frit dry granules to compound, thereby obtaining a three-dimensional effect with high simulation, but this process cannot combine colored dry granules Combined with the inkjet pattern, the production process of the production process is to distribute the colored dry particles through the way of rolling the dry particles. The range of the dry particles distributed in this way is relatively random. The design pattern, the way the roller shakes and sprinkles the dry grains cannot be combined with the texture and lines in the design pattern, so the product cannot be reflected in the texture effect; moreover, the transparent dry grain frit involved in this patent The distributing method is partial, and the distributing method is realized by the glue dry granulator, which may easily cause the amount of dry granules distributed in all directions during the dispensing to be inconsistent. This process cannot produce glazes with high transparency and high flat product
Chinese patent CN109574632A discloses a multi-color porcelain brick with surface concave-convex effect instead of mold pattern and its manufacturing method. The main process is to realize the decorative effect of dry particles of various colors, so as to achieve the ceramic tile with concave-convex mold effect. , this process is mostly used for antique products. After polishing, it is impossible to obtain full-glazed products with bright colors, clear textures, and delicate design patterns.
Chinese patent CN105565908A discloses a composite roller-printed dry grain three-dimensional ceramic tile and its production technology, which applies colored dry grains through roller printing on the wear-resistant and non-slip dry grain layer, thereby realizing the three-dimensional effect of multi-layer colored dry grains, but Its production process cannot combine the texture effect on the inkjet pattern, so that the product lacks texture layering

Method used

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  • Stereo-positioning effect dry granule complete-polished ceramic brick and preparation method thereof
  • Stereo-positioning effect dry granule complete-polished ceramic brick and preparation method thereof
  • Stereo-positioning effect dry granule complete-polished ceramic brick and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] 1. Pressed adobe with ordinary ceramic base material.

[0065] 2. Kiln drying, the drying time is 1 hour, and the moisture content of the dried billet is controlled within 0.5%.

[0066] 3. Spray surface glaze, chemical composition of surface glaze: loss on ignition: 4.31%, SiO 2 : 50.40%, Al 2 o 3 : 29.41%, Fe 2 o 3 : 0.37%, TiO 2 : 0.07%, CaO: 0.71%, MgO: 0.21%, K 2 O: 5.64%, Na 2 O: 2.57%, P 2 o 5 : 0.21%, ZrO 2 : 6.10%, surface glaze specific gravity 1.44, glaze amount 500g / m 2 .

[0067] 4. Inkjet printing pattern, using a digital inkjet printer (purchased from Flow Company) to print.

[0068] 5. Spray into the protective glaze, the chemical composition of the protective glaze: loss on ignition: 5.31%, SiO 2 : 56.92%, Al 2 o 3 : 17.50%, Fe 2 o 3 : 0.18%, CaO: 6.59%, MgO: 2.11%, K 2 O: 3.45%, Na 2 O: 2.90%, P 2 o 5 : 0.16%, BaO: 1.66%, ZnO: 3.22%, specific gravity 1.21, glaze amount 280g / m 2 .

[0069]6. By processing the design pattern in ink...

Embodiment 2

[0079] The difference from Example 1 is that the yellow dry particles are scattered. The chemical composition of its dry particles: loss on ignition: 3.71%, SiO 2 : 62.90%, Al 2 o 3 : 10.70%, Fe 2 o 3 : 0.22%, BaO: 0.15%, CaO: 8.96%, ZrO 2 : 3.86%, MgO: 1.67%, K 2 O: 2.91%, Na 2 O: 3.54%, ZnO: 0.85%, PbO: 0.13%, MoO 3 : 0.21%, Pr 6 o 11 : 0.19%. The amount of yellow dry grains is 400g / m 2 , The effective dry granular layer thickness is 0.10mm. The particle gradation of yellow dry glaze is: 60-80 mesh: 31%, 80-100 mesh: 22%, 100-120 mesh: 23%, 120-160 mesh: 9%, 160-250 mesh: 15% , Below 250: 0%.

[0080] Distribute transparent dry granule frit, the amount of frit dry granule is 1000g / m 2 , the thickness of the effective dry grain layer is 0.30mm, and the chemical composition of the transparent frit is: loss on ignition: 0.73%, SiO 2 : 60.20%, Al 2 o 3 : 11.50%, Fe 2 o 3 : 0.16%, TiO 2 : 0.43%, CaO: 11.22%, MgO: 0.46%, K 2 O: 6.09%, Na 2 O: 2.83%, ZnO: 6.38...

Embodiment 3

[0084] The difference from Example 1 is that the black dry particles are sprinkled. The chemical composition of its dry particles: loss on ignition: 0.19%, SiO 2 : 45.50%, Al 2 o 3 : 17.00%, Fe 2 o 3 : 0.94%, BaO: 0.14%, CaO: 13.40%, ZrO 2 : 5.43%, MgO: 0.24%, K 2 O: 1.49%, Na 2 O: 3.42%, ZnO: 3.41%, PbO: 0.13%, MoO 3 : 0.19%, CoO: 1.52%, TiO 2 : 0.17%, Cr 2 o 3 : 0.17%, Sr: 0.15%, HfO 2 : 0.36%, MnO: 6.15%. Green dry grain amount 400g / m 2 , The effective dry granular layer thickness is 0.10mm. The particle gradation of black dry glaze is: 60-80 mesh: 32%, 80-100 mesh: 21%, 100-120 mesh: 22%, 120-160 mesh: 9%, 160-250 mesh: 16% , Below 250: 0%.

[0085] Distribute transparent dry granule frit, the amount of frit dry granule is 1200g / m 2 , the thickness of the effective dry grain layer is 0.40mm, and the chemical composition of the transparent frit is: loss on ignition: 0.98%, SiO 2 : 60.66%, Al 2 o 3 : 11.50%, Fe 2 o 3 : 0.26%, TiO 2 : 0.48%, CaO: 9.36%, ...

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Abstract

The invention provides a stereo-positioning effect dry granule complete-polished ceramic brick and a preparation method thereof. The stereo-positioning effect dry granule complete-polished ceramic brick comprises a blank body, a surface enamel layer, an ink-jet printing pattern layer, a colorful dry granule layer and a transparent dry granule layer from bottom to top. According to the brick, the colorful dry granule layer and the transparent dry granule layer are combined as a dual dry granule layer, a high-flatness enamel surface can be obtained after the transparent dry granule layer is sintered and polished, a colorful dry granule enamel has an overlapping suspension effect in the enamel surface, and then a dry granule enamel pottery ceramic brick which is capable of sufficiently embodying color layers and texture effects of designed patterns, is good in stereoscopic effect, glittering and translucent in transparency, fine in texture and bright in color can be produced.

Description

technical field [0001] The invention relates to a preparation process and a preparation method of a dry-grain full-polish ceramic brick with stereotaxic effect, belongs to the technical field of ceramic brick production, and in particular relates to a ceramic brick with a dry-granule glaze full-polish process. Background technique [0002] With the improvement of living standards and the rapid development of technology, people pay more and more attention to interior decoration. For the building ceramics industry, ceramic tiles are not only used as building decoration materials, but are also widely used in the field of home interior decoration. As for the interior wall decoration effect, patterns, textures, and levels have become the most concerned by consumers. focus. For this kind of demand in the market, it has become the general trend to improve the grade of ceramic tile products and the added value of products. At present, in the industry, dry glaze products have become...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): C04B41/89C03C8/00C03C8/04C09C1/00B28B11/04B44C1/24B44C3/02B44C3/04B44C5/04B44F1/08B44F5/00B44F7/00
CPCB28B11/044B28B11/048B44C1/24B44C3/025B44C3/04B44C5/04B44F1/08B44F5/00B44F7/00C03C8/00C03C8/04C04B41/52C04B41/89C09C1/0009
Inventor 刘一军覃增成杨元东王贤超刘洁芳
Owner MONALISA GRP CO LTD
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