Vehicle spraying-free composite material and preparation method thereof
A composite material, spray-free technology, applied in the field of automotive materials, can solve the problems of welding lines, flow marks, affecting the injection molding performance of materials, affecting the thermal processing performance of materials, etc., to reduce flow marks, improve hardness, and good thermal processability. Effect
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Embodiment 1
[0026] The present invention provides a spray-free composite material for vehicles. The raw materials for preparing the material are composed of 70 parts by mass of polypropylene resin, 20 parts by mass of filler, 2 parts by mass of metal powder, and 4 parts by mass of potassium cetylsulfonate. , 2 parts by mass of cyclopentadiene, 2 parts by mass of antioxidant.
[0027] Among them: polypropylene resin has a flow rate of 35-50g / min under a load of 2.16kg at a temperature of 230°C.
[0028] The filler is talc powder coated with epoxy resin. The modified talc powder is more compatible with polypropylene resin. The particle size of talc powder is 10-15μm.
[0029] The metal powder is aluminum powder and is wrapped in double layers; the inner layer is coated with phenolic resin, and the outer layer is coated with silica nano powder. The inner layer is used to improve the thermal conductivity of aluminum powder, thereby reducing the appearance of weld lines; the outer layer of silica na...
Embodiment 2
[0040] The invention provides a spray-free composite material for vehicles. The raw materials for preparing the material are composed of 80 parts by mass of polypropylene resin, 15 parts by mass of filler, 8 parts by mass of metal powder, and 6 parts by mass of sodium stearyl carboxylate. , 2 parts by mass of cyclopentadiene, 3 parts by mass of antioxidant.
[0041] Among them: the properties and functions of polypropylene resin, filler, cyclopentadiene, and antioxidant are the same as in Example 1.
[0042] The metal powder is also aluminum powder, which is wrapped in double layers; the inner layer is coated with polyacrylate resin, and the rest is the same as in Example 1.
[0043] The addition of sodium octadecyl carboxylate is beneficial to improve the compatibility of the powder and the polypropylene substrate and reduce the generation of flow marks.
[0044] The spray-free composite material for this vehicle is prepared by the following steps:
[0045] (1) Add aluminum powder to ...
Embodiment 3
[0051] The present invention provides a spray-free composite material for vehicles. The raw materials for preparing the material are composed of: 75 parts by mass of polypropylene resin, 20 parts by mass of filler, 5 parts by mass of metal powder, and 2 parts by mass of sodium eicosyl sulfonate , 5 parts by mass of cyclopentadiene, 1 part by mass of antioxidant.
[0052] Among them: polypropylene resin, filler, metal powder, cyclopentadiene, and antioxidant have the same properties and functions as in Example 1.
[0053] The addition of sodium eicosyl sulfonate is beneficial to improve the compatibility of the powder and the polypropylene substrate and reduce the generation of flow marks.
[0054] The spray-free composite material for this vehicle is prepared by the following steps:
[0055] (1) Add aluminum powder to the organic solution of phenolic resin with a concentration of 35wt% (the mass ratio of aluminum powder to organic solution of phenolic resin is 1:4), stir at high speed...
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