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Copper foil resistor and circuit board structure having the same

A technology of circuit boards and copper foils, applied in circuits, resistors, printed circuits, etc., can solve problems such as joint improvement, peeling, copper foil resistance 17 plating density and continuity are not perfect, etc.

Inactive Publication Date: 2019-09-17
FLEX TEK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Simply put, the value of the surface resistance of this embedded thin film resistor cannot be lower than 10 ohms
[0010] (3) Use the bending test machine to measure the diameter of the circular shaft In the process of completing the bending test of the copper foil resistor 17, it was found that after the copper foil resistor 17 was bent more than 40 times, the peeling phenomenon began to appear between the copper foil 15 and the resistance layer 16, indicating that the copper foil 15 and the nickel The adhesion between the resistive layers 16 made of phosphorus compounds still needs to be improved
[0012] (5) Because the plating density and continuity of the copper foil resistor 17 are not perfect, after the electronic circuit is produced on the copper foil resistor substrate 18 by developing and etching technology, the line width / line spacing of the electronic circuit is usually greater than 30 micron / 30 micron

Method used

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  • Copper foil resistor and circuit board structure having the same
  • Copper foil resistor and circuit board structure having the same
  • Copper foil resistor and circuit board structure having the same

Examples

Experimental program
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Effect test

Embodiment 1

[0053] Figure 4 A perspective view showing a copper foil resistor of the present invention. The copper foil resistor 1 of the present invention is suitable for being combined with a substrate 10 to form a circuit board structure 2, and the substrate 10 can be a flexible substrate (eg PET) or a rigid substrate (eg glass fiber board). Figure 5 That is, it shows the first perspective view of the structure of the circuit board including the copper foil resistor of the present invention. In particular, after performing at least one developing and etching process on the circuit board structure 2 including the copper foil resistor 1 of the present invention, an electronic circuit including at least one thin film resistor component can be fabricated on the circuit board structure 2 . According to the design of the present invention, the copper foil resistor 1 includes a first conductive metal layer 11 and a first resistance layer 12 ; wherein, the thickness of the first conductive ...

Embodiment 2

[0062] Figure 7 A second perspective view showing a circuit board structure comprising the copper foil resistor of the present invention. Compare Figure 5 and Figure 7 It can be found that a second conductive metal layer 13 can be further connected to the other surface of the substrate 10 to obtain a double-sided circuit board structure with single-sided copper foil and single-sided copper foil resistor 1 .

Embodiment 3

[0064] Figure 8 A third perspective view showing a circuit board structure comprising a copper foil resistor of the present invention. Compare Figure 5 and Figure 8It can be found that another copper foil resistor 9 can be further connected to the other surface of the substrate 10 to obtain a double-sided circuit board structure with copper foil resistors on both sides. The copper foil resistor 9 includes: a second conductive metal layer 13 and a second resistive layer 14; wherein, the second resistive layer 14 is formed on the second conductive metal layer 13, and is also made of chromium, tungsten, nickel metal compound, Chromium metal compounds, tungsten metal compounds, nickel-based alloys, chromium-based alloys or tungsten-based alloys. Moreover, the copper foil resistor 9 is connected to the other surface of the substrate 10 with its second resistor layer 14 .

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Abstract

The present invention discloses a copper foil resistor and a circuit board structure having the same. The copper foil resistor mainly adopts nickel, chromium, tungsten, a nickel metal compound, a chromium metal compound, a tungsten metal compound, a nickel based alloy, a chromium based alloy or a tungsten based alloy as a resistive layer, the resistive layer and a copper foil co-constitute the copper foil resistor, and the copper foil resistor is adapted to be combined with a substrate to form the circuit board structure. It is worth noting that a sputtered alloy, metal or metal compound resistive layer has better plating density and continuity, so that the minimum surface resistance can be less than or equal to 5 ohms / port. At the same time, alloy, metal or metal compound resistive films made by sputtering technology can also effectively reduce the production of industrial wastewater. More importantly, in order to fabricate a resistor assembly required for an electronic circuit on the circuit board structure including the copper foil resistor, it is only necessary to perform two times of etching on the circuit board structure.

Description

technical field [0001] The invention relates to the technical field of thin film resistors, in particular to an embedded copper foil resistor and a circuit board structure with the embedded copper foil resistor. Background technique [0002] Engineers with electronic, electrical or labor backgrounds should have purchased printed circuit boards (PCBs) by themselves, and after developing, etching, and stripping (DES) the printed circuit boards based on a pre-designed circuit pattern, A patterned copper foil circuit, called an electronic circuit, can be produced on the surface of the printed circuit board. After completing the fabrication of the electronic circuit, the predetermined chips and passive components, such as amplifiers, processors, resistors, capacitors, inductors, etc., are arranged on the electronic circuit. [0003] On the other hand, with the high development of smart technology, lightness and thinness have become the basic specification requirements of portabl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01C7/00H05K1/16
CPCH01C7/006H05K1/167H01C1/02H01C17/003H01C17/06526H01C17/12H05K1/09H05K3/06H05K2201/0338H05K2203/1476H01C7/003H01C17/075H05K1/028
Inventor 叶宗和
Owner FLEX TEK
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