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Rare earth copper alloy lightweight glass mold and preparation method thereof

A glass mold, lightweight technology, applied in the field of rare earth copper alloy lightweight glass mold, can solve the problems of difficult smelting, affecting the service life, etc., and achieve the effect of improving oxidation resistance and corrosion resistance and increasing strength

Active Publication Date: 2020-11-27
CHANGSHU JIANHUA MOLD TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although copper alloy has good heat dissipation, it can meet the requirements of high machine speed and has high hardness, but because copper alloy belongs to the category of non-ferrous metals, it is difficult to smelt
In particular, the working conditions of glass molds during service are relatively cruel. Specifically, due to their frequent and rapid switching in the temperature range of 500-1100 ° C, the selection of materials for copper alloy glass molds and the preparation process If the process conditions cannot be strictly controlled, it will affect its service life

Method used

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  • Rare earth copper alloy lightweight glass mold and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A) smelting, according to the mass % ratio of each chemical element in the rare earth copper alloy lightweight glass mold material, the electrolytic nickel whose brand is Ni9996, the industrial silicon and chromium (block chromium) whose brand is Si-1 will be weighed with Put the 1# electrolytic copper and rare earth into the smelting furnace, heat up to 1550°C after melting, stop the furnace and put the remaining 1# electrolytic copper, that is, the remaining Add 1# electrolytic copper into the furnace and cover it with slag remover after melting, raise the temperature to 1250°C, remove slag, and at the same time use spectral analysis to adjust the mass % content of chemical elements in the melt: 6.5% nickel, 2% silicon, 0.5% chromium and 0.5% rare earth, and the rest is copper to obtain the lightweight glass mold melt of rare earth copper alloy to be poured. The rare earth grade described in this step is 195032 rare earth ferrosilicon alloy. The chemical elements a...

Embodiment 2

[0029] A) smelting, according to the mass % ratio of each chemical element in the rare earth copper alloy lightweight glass mold material, the electrolytic nickel whose brand is Ni9996, the industrial silicon and chromium (massive chromium) whose brand is Si-1 are weighed with Put the 1# electrolytic copper and rare earth into the smelting furnace, heat up to 1400°C after melting, stop the furnace and put the remaining 1# electrolytic copper, that is, the remaining Add 1# electrolytic copper into the furnace and cover it with slag remover after melting, raise the temperature to 1300°C, remove slag, and at the same time use spectral analysis to adjust the mass % content of chemical elements in the melt: 4% nickel, 3.5% silicon, 2% chromium and 0.01% rare earth, and the rest is copper to obtain the lightweight glass mold melt of rare earth copper alloy to be poured. The rare earth grade described in this step is 195032 rare earth ferrosilicon alloy. The chemical elements and ...

Embodiment 3

[0034] A) smelting, according to the mass % ratio of each chemical element in the rare earth copper alloy lightweight glass mold material, the electrolytic nickel whose brand is Ni9996, the industrial silicon and chromium (block chromium) whose brand is Si-1 will be weighed and Put the 1# electrolytic copper and rare earth into the smelting furnace, heat up to 1575°C after melting, stop the furnace and put the remaining 1# electrolytic copper, that is, the remaining Add 1# electrolytic copper into the furnace and cover it with slag remover after melting, raise the temperature to 1350°C, remove slag, and at the same time use spectral analysis to adjust the mass % content of chemical elements in the melt: 9.5% nickel, 0.5% silicon, 3.5% chromium and 0.25% rare earth, and the rest is copper to obtain the lightweight glass mold melt of rare earth copper alloy to be poured. The rare earth grade described in this step is 195032 rare earth ferrosilicon alloy, which is The chemical...

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Abstract

A rare earth-copper alloy lightweight glass mold and a preparation method therefor, relating to the field of glass mold materials. The method comprises: putting weighed nickel, silicon, chromium, 50% of copper, and rare earth into a smelting furnace; after melting, stopping the heating of the furnace and adding the remaining copper; after melting, adding a deslagging agent to cover the melt; performing heating and removing the slags; at the same time, adjusting the melt by means of spectral analysis to contain 4.0-9.5% of nickel, 0.5-3.5% of silicon, 0.5-3.5% of chromium, 0.01-0.5% of rare earth, with the balance being copper; pouring the obtained rare earth-copper alloy lightweight glass mold melt into a molding sand wall in which a cold iron core is provided, and removing the cold iron core after the pouring is completed; introducing the obtained rare earth-copper alloy lightweight glass mold into a solution treatment furnace to perform solution treatment; and then, putting into the furnace to perform aging treatment to obtain a finished product. The mold has high thermal conductivity, high tensile strength, high hardness, excellent oxidation resistance and corrosion resistance.

Description

technical field [0001] The invention belongs to the technical field of glass mold materials, and in particular relates to a rare earth copper alloy lightweight glass mold, and also relates to a preparation method thereof. Background technique [0002] The lightweight glass mold mentioned above essentially refers to the glass mold used to process lightweight glass products (ie containers). With the continuous maturity and development of lightweight glass products technology, the speed of bottle making machines is getting higher and higher, so the requirements for thermal fatigue resistance and wear resistance of glass molds are becoming increasingly stringent. Manufacturers of high-end glass products tend to choose copper alloys as glass mold materials when manufacturing high-end lightweight glass products. Although copper alloy has good heat dissipation, it can meet the requirements of high machine speed and has high hardness, but because copper alloy belongs to the categor...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C9/06C22C1/02C22F1/08
CPCC22C1/02C22C9/06C22F1/08
Inventor 马建华苏秋君马伟刚王锦锋计水明夏建新
Owner CHANGSHU JIANHUA MOLD TECH
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