Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Manufacturing method of hat

A production process and technology for hats, which is applied in the direction of hats, hat products, applications, etc., can solve the problems of poor elasticity of knitted fabrics, poor moisture absorption and perspiration performance, single color texture, etc., and achieve the effect of saving raw materials and reducing cutting

Inactive Publication Date: 2018-11-16
NANTONG JACKBEANIE HEADWEAR & GARMENT CO LTD
View PDF3 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Woven fabrics also have some disadvantages. The elasticity is not as good as that of knitted fabrics. When the finishing is not done properly, the warp and weft will be inclined, which will affect clothing selection, sewing processing and wearing. At the same time, because of its structural characteristics, it has poor moisture absorption and perspiration performance, and the color texture Insufficiency such as single

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A production process of a hat, through waxing of raw material yarns, adding new yarns, weaving, cutting, sewing and finishing processes, the production of knitted hats is completed; the specific steps are as follows:

[0022] (1) Waxing of raw material yarns: The raw material yarns are wound and waxed twice, so that the wax is evenly wrapped on the outer surface of the raw material yarns. The raw material yarns are made of polyester, cotton yarn, merino, and wool. One, or two or more mixed yarns; the wax is composed of paraffin wax, silicone oil, white oil and rapeseed oil, and the mass ratio of paraffin wax, silicone oil, white oil and rapeseed oil is 93:4:2:1 .

[0023] (2) Adding new yarns: adding shaped yarns to the raw material yarns, the shaped yarns are made of 50-200D nylon or polyester, and the high temperature resistance of the shaped yarns is 60°C;

[0024] (3) Weaving: use a 3-needle computerized knitting machine for weaving, and knit the crown to form a ha...

Embodiment 2

[0029] A production process of a hat, through waxing of raw material yarns, adding new yarns, weaving, cutting, sewing and finishing processes, the production of knitted hats is completed; the specific steps are as follows:

[0030] (1) Waxing of raw material yarns: The raw material yarns are wound and waxed 4 times, so that the wax is evenly wrapped on the outer surface of the raw material yarns. The raw material yarns are made of polyester, cotton yarn, merino, and wool. One, or two or more mixed yarns; the wax is composed of paraffin wax, silicone oil, white oil and rapeseed oil, and the mass ratio of paraffin wax, silicone oil, white oil and rapeseed oil is 93:4:2:1 .

[0031] (2) Adding new yarns: adding shaped yarns to the raw material yarns, the shaped yarns are made of 200D nylon or polyester, and the high temperature resistance of the shaped yarns is 220°C;

[0032] (3) Weaving: A 16-needle computerized knitting machine is used for weaving, and the cap piece is forme...

Embodiment 3

[0037] A production process of a hat, through waxing of raw material yarns, adding new yarns, weaving, cutting, sewing and finishing processes, the production of knitted hats is completed; the specific steps are as follows:

[0038] (1) Waxing of raw material yarns: The raw material yarns are wound and waxed for 3 times, so that the wax is evenly wrapped on the outer surface of the raw material yarns. The raw material yarns are made of polyester, cotton yarn, merino, and wool. One, or two or more mixed yarns; the wax is composed of paraffin wax, silicone oil, white oil and rapeseed oil, and the mass ratio of paraffin wax, silicone oil, white oil and rapeseed oil is 93:4:2:1 .

[0039] (2) Adding new yarns: adding shaped yarns to the raw material yarns, the shaped yarns are made of 125D nylon or polyester, and the high temperature resistance of the shaped yarns is 140°C;

[0040] (3) Weaving: use an 8-needle computerized knitting machine for weaving, and knit the crown to form...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a manufacturing method of a hat. Through raw material yarn coating with wax, new yarn addition, weaving, clipping, sewing and finishing, a knitted hat is obtained. The hat crown and hat brim are prepared through a weaving technology so that a clipping process is reduced. Through use of setting yarn, processes in the traditional fitting preparation method are reduced. In thesewing process, knitted hat sheets sleeve a looper and are tightened to a top opening to form a bowl shape so that the splicing and sewing processes of the traditional method are avoided. The hat brim is prepared through the above knitting process so that the clipping and splicing processes are avoided. The raw material yarn comprises polyester, cotton yarn, merino or wool so that the color of the hat is diversified and more elements can be selected and matched. Through use of different types of yarn such as cotton yarn or merino yarn, the product is warm and soft. Many processes and many accessories are avoided so that the hat is light.

Description

technical field [0001] The present invention belongs to the production process of making woven cloth hats by knitting method, and in particular relates to a production process of hats. Background technique [0002] Knitted clothing is widely loved by the public because of its large stretching space and strong elasticity, which makes it more comfortable to wear. At the same time, it has the characteristics of various patterns and rich colors. Common knitted fabrics include towels, underwear, sportswear, socks, hats, etc. [0003] Woven fabric is a kind of loom in the form of shuttle picking, which is composed of yarns interlaced in the warp and weft directions. Generally, there are three types of plain weave, twill weave and satin weave and their changing weaves. Its main feature is that the cloth surface is divided into warp and weft. When the warp and weft raw materials, yarn counts and densities of the fabric are different, the fabric presents anisotropy and different in...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): A42C1/00D06M13/02D06M15/643D06M13/203D06M101/32D06M101/06D06M101/12
CPCA42C1/00D06M13/02D06M13/203D06M15/643D06M2101/06D06M2101/12D06M2101/32
Inventor 吉军
Owner NANTONG JACKBEANIE HEADWEAR & GARMENT CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products