Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A heat treatment correction method for local deformation of thin-wall superalloy precision castings

A high-temperature alloy and precision casting technology, applied in heat treatment furnaces, heat treatment equipment, heat treatment process control, etc., can solve the problems of deformation control without accurate quantification, difficult high-temperature alloy castings, etc., to shorten research and development time, reduce heat treatment times, The effect of reducing research costs

Active Publication Date: 2019-07-09
SHANGHAI JIAO TONG UNIV +1
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the disadvantage of this patent is that it still has not achieved precise quantitative deformation control, and it is difficult to directly apply it to high-temperature alloy castings that require higher dimensional accuracy.
Therefore, this method is not suitable for deformation control of complex thin-walled superalloy castings for aero-engines that require extremely high comprehensive performance.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A heat treatment correction method for local deformation of thin-wall superalloy precision castings
  • A heat treatment correction method for local deformation of thin-wall superalloy precision castings

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] A certain type of aero-engine K423 high-temperature alloy casting (rectifier blade casting), with a length of 150mm, a height of 100mm, and a wall thickness of 5mm, has an "I"-shaped structure. Both process optimization and gating system design cannot meet the design dimensional accuracy requirements.

[0030] Adopt method described in the present invention, specifically:

[0031] a) Use a laser measuring instrument with a resolution of 0.03mm to measure the actual size of the rectifier blade casting;

[0032] b) Compare the actual size of the rectifier blade casting with the theoretical size of the rectifier blade casting, and obtain the difference between the actual measured size and the theoretical size of the rectifier blade casting;

[0033] c) Install the tooling 2 to the out-of-tolerance part of the rectifier blade casting, measure the size of the out-of-tolerance part, change the length of the working area of ​​tooling 2, so that the difference between the actu...

Embodiment 2

[0038] A thin-walled K4002 high-temperature alloy casting for a certain cover plate has a length of 250mm, a height of 160mm, and a wall thickness of 2.5mm. It is a special-shaped thin-walled part and has a C-shaped structure. Design precision requirements.

[0039] Adopt method described in the present invention, specifically:

[0040] a) Use a laser measuring instrument with a resolution of 0.03mm to measure the actual size of the thin-wall superalloy casting of the cover plate;

[0041] b) Comparing the actual size of the thin-wall superalloy casting with the cover plate with the theoretical size of the thin-wall superalloy casting for the cover plate, and obtaining the difference between the measured size and the theoretical size of the thin-wall superalloy casting for the cover plate;

[0042]c) Install tooling 2 to the out-of-tolerance part of the thin-walled superalloy casting on the cover plate, measure the size of the out-of-tolerance part, and change the length of t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
heightaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention provides a heat treatment correction method for local deformation of a thin-wall high-temperature alloy precision casting. The heat treatment correction method comprises that the actualsize of the thin-wall high-temperature alloy precision casting is measured; the actual size is compared with the theoretical size of the thin-wall high temperature alloy precision casting, and the difference between the measured size and the theoretical size is obtained; the tool is installed at a position on which the size of the thin-wall high-temperature alloy precision casting is out of range,the size of the position on which the size is out of range is measured, and the length of a working area of the tooling is changed; the difference between the actual size and the theoretical size ofthe size out of range area of the thin-wall high-temperature alloy precision casting is zero, the length of the working area of the tooling is locked tightly at this time, and the thin-wall high-temperature alloy precision casting and the tooling are heat treated together; and accurate and quantitative correction of the position out of range of the thin-wall high-temperature alloy precision casting can be realized. According to the heat treatment correction method, the accurate correction is realized, and simultaneously correcting at one time is carried out, thus the heat treatment times are reduced and the research cost is reduced, and the research and development time are shortened.

Description

technical field [0001] The invention relates to the field of high-temperature alloy precision casting, in particular to a method for rectifying local deformation and heat treatment of a thin-walled high-temperature alloy precision casting. Background technique [0002] The aerodynamic layout of the new generation of aero-engines is becoming more and more advanced, which puts forward more and more stringent requirements for manufacturing, requiring a large number of integrated, thin-walled and complex structures, and complex thin-walled superalloy castings are due to high temperature during the casting process. The alloy liquid solidifies and shrinks, causing the local internal stress of the casting to be very large, which in turn leads to the out-of-tolerance of the position and size of the casting, which often cannot meet the design requirements. Therefore, effective measures must be taken to correct casting deformation and provide support for the development of high-perfor...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C21D9/00C21D11/00
CPCC21D9/0068C21D11/00C21D2221/00
Inventor 康茂东李建中王俊吴贇刘雅辉于军伟鞠江冒飞飞姚满高海燕赵杨勇薛菁王国祥何树先孙宝德
Owner SHANGHAI JIAO TONG UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products