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A method for producing tsr9710 rubber with standard rubber as raw material

A standard rubber and rubber technology, applied in the field of rubber processing, can solve the problems of customer quality complaints, product quality impact, difficult detection requirements, etc., to achieve good index stability, better quality control, and meet customer needs.

Active Publication Date: 2020-10-02
海南合盛橡胶科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the deteriorating quality of raw materials, it is inevitable that during the processing process, it is unavoidable to judge that the appearance quality is unqualified and downgraded to semi-finished products due to reasons such as raw spots, white glue, poor color, and foreign matter pollution. Therefore, the qualified rate of processed products is low, the efficiency is low, and the production cost is high.
[0004] In the case that the production process and equipment have not been improved, the traditional production and processing processes such as mixing, coagulation, crepe, granulation, and drying cannot be guaranteed to completely remove the non-adhesive foreign matter (such as bark, braid, etc.) attached to the raw material. bags, plastic cups, etc.), especially the problem of moth nests cannot be effectively solved
It puts a lot of pressure on the quality control of the production process, which will also have a greater impact on product quality, increase the difficulty of processing, and cause the quality of the produced products to be affected by raw material structure, raw material quality, weather changes, and production process defects. and other factors
At the same time, the inner packaging adopts the ordinary inner bag packaging method with high melting point, and only six indicators are tested according to the national standard in the finished product sampling and testing method, and the physical properties of the finished product are seldom tested, which has a negative impact on the tire customer's craftsmanship and product quality. There are also hidden dangers of customer quality complaints, and it is difficult to meet the testing needs of the top ten tire manufacturers in the world

Method used

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  • A method for producing tsr9710 rubber with standard rubber as raw material
  • A method for producing tsr9710 rubber with standard rubber as raw material
  • A method for producing tsr9710 rubber with standard rubber as raw material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A kind of method that is raw material production TSR9710 rubber with standard rubber, comprises the following steps:

[0033] (1) Cut 37 tons of standard rubber TSR5, 15 tons of standard rubber TSR10, and 3 tons of standard rubber TSR20 into 2250-4500cm each 3 The rubber block is mixed again to obtain a mixed standard rubber; among them: the impurity of TSR5 is 0.04, and the Mooney value is 88; the impurity of TSR10 is 0.09, and the Mooney value is 65; the impurity of TSR20 is 0.16, and the Mooney value is 55 ;

[0034] (2) Put the mixed standard glue on the conveyor belt, transport it to the dry mixer, crush, squeeze, and shear, and obtain the rubber particles with a diameter of 3 cm; Wash for 30s, soak and float in the small round pool for 30s;

[0035] (3) Elevate the float-washed rubber particles by the bucket elevator, wash off the soaked and loose sediment on the surface of the rubber particles, and drip the rinsed rubber particles for 10 seconds;

[0036] (4) ...

Embodiment 2

[0045] A kind of method that is raw material production TSR9710 rubber with standard rubber, comprises the following steps:

[0046] (1) Cut 33 tons of standard rubber TSR5 and 22 tons of standard rubber TSR10 evenly into 2250-4500cm each 3 The rubber blocks were mixed again to obtain a mixed standard rubber; wherein: the impurity of TSR5 was 0.04, and the Mooney value was 95; the impurity of TSR10 was 0.06, and the Mooney value was 78;

[0047] (2) Place the mixed standard glue on the conveyor belt, transport it to the dry mixer, crush, squeeze, and shear to obtain rubber particles with a diameter of 4 cm; Wash for 60s, soak and float in the small round pool for 45s;

[0048] (3) Elevate the float-washed rubber particles through the bucket elevator, wash off the soaked and loose sediment on the surface of the rubber particles, and drip the rinsed rubber particles for 30 seconds;

[0049] (4) Transport the rubber particles to a double-roller machine for crushing and mixing, ...

Embodiment 3

[0058] A kind of method that is raw material production TSR9710 rubber with standard rubber, comprises the following steps:

[0059] (1) Cut 30 tons of standard rubber TSR5, 12 tons of standard rubber TSR10, and 13 tons of standard rubber TSR20 into 2250-4500cm each 3 The rubber block is mixed again to obtain a mixed standard rubber; among them: the impurity of TSR5 is 0.04, and the Mooney value is 88; the impurity of TSR10 is 0.09, and the Mooney value is 65; the impurity of TSR20 is 0.16, and the Mooney value is 55 ;

[0060] (2) Put the mixed standard glue on the conveyor belt, transport it to the dry mixer, crush, squeeze, and shear, and obtain the rubber particles with a diameter of 3 cm; Wash for 40s, soak and float in the small round pool for 50s;

[0061] (3) Elevate the float-washed rubber particles by the bucket elevator, wash off the soaked and loose sediment on the surface of the rubber particles, and drip the rinsed rubber particles for 20 seconds;

[0062] (4)...

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Abstract

The invention provides a method for producing TSR9710 rubber by using standard rubber as a raw material. The method comprises the following steps: cutting the standard rubber into bulks by using a technological formula; performing dry-mix crushing and float-washing; subsequently performing double-roller mixing, five-stage pressing and one-stage granulation to solve the problem of removal of impurities, dust and non-rubber foreign substances of rubber so that soft and hard parts of the rubber material are uniformly mixed and are convenient to dry; afterwards adding a parting agent and performing viscosity adjustment and oxidation resistance treatment on rubber particles; subsequently drying; afterwards performing rubber weighing, pressing, sampling, inspection and appearance inspection to pick out foreign substances; detecting by using a metal detecting instrument, packaging into boxes and then putting into storage. The method provided by the invention can effectively improve the consistency and stability of natural rubber, improves the quality of the rubber and realizes cost reduction and efficiency improvement.

Description

technical field [0001] The invention belongs to the field of rubber processing, and in particular relates to a method for producing TSR9710 rubber by using standard rubber as a raw material. Background technique [0002] Natural rubber is a natural polymer compound with polyisoprene as the main component. Its molecular formula is (C5H8)n, and 91-94% of its components are rubber hydrocarbons (polyisoprene), and the rest are proteins and fatty acids. , ash, sugar and other non-gum substances. Natural rubber is the most widely used general-purpose rubber. It has excellent comprehensive properties, such as high elasticity, high strength, high elongation, wear resistance, tear resistance, impact resistance, oil resistance, acid and alkali resistance, corrosion resistance, and Good insulation, sealing and adhesion. Due to its outstanding comprehensive properties, natural rubber is widely used in various fields such as industry, agriculture, national defense, transportation, and ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29B9/02B02C21/00C08L7/00C08K3/22
CPCB02C21/00B29B9/02C08K2003/2206C08L7/00C08L2205/03C08K3/22
Inventor 林叶青黄宝绵虞志晓柯维典
Owner 海南合盛橡胶科技有限公司
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