Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A flame heating method for rail cladding alloy strip

A technology of cladding alloy and flame heating, which is applied to metal material coating process, coating and other directions, can solve the problems of slow cladding movement, heavy equipment, slow construction speed, etc., and achieve the effect of good comprehensive mechanical properties.

Inactive Publication Date: 2019-11-15
CHENGDU ZHONGGUI TECH CO LTD
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The existing technology represented by the above-mentioned patent documents needs to control the cooling rate of the cladding heat-affected zone in the alloy cladding process of the rail, and has the following deficiencies: 1. On-site construction is restricted by equipment conditions, construction conditions, and technical conditions. The heating equipment is too large, the construction speed is slow, and the efficiency is low
2. Generator power is used for cladding site construction. If the power of the generator exceeds 40kw, the equipment is too heavy to be transported manually
The cladding moving speed is too slow, usually the cladding speed is 30-40m / h, and the section with poor branching is generally 60-100m / place, while the working time of the skylight is only 1h / day, and the construction of one bad branching section requires 2 -3 days, low construction efficiency and high cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A flame heating method for rail cladding alloy strip
  • A flame heating method for rail cladding alloy strip
  • A flame heating method for rail cladding alloy strip

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] A method of flame heating a rail cladding alloy strip, comprising the following steps:

[0056] a. First place the rail cladding machine on the rail, and then arrange the flame head 20 on the rail cladding machine above the alloy strip after cladding;

[0057] b. Using the mixed gas formed by liquefied gas and oxygen as the heating gas source, the pressure ratio of liquefied gas and oxygen is 1:2.5, and mixing the liquefied gas and oxygen directly on the flame head 20;

[0058] c. After cladding the alloy strip to stand still for 2 seconds, start to move the flame head 20 at a constant speed along the X-axis to heat the alloy strip, so that the structure of the heat-affected zone of the rail after heating is tempered sorbite or tempered cord Troostite + tempered troostite or tempered troostite shall prevail.

[0059] The structure of the heat-affected zone of the rail after heating is tempered sorbite or tempered sorbite + tempered troostite or tempered troostite refer...

Embodiment 2

[0062] A method of flame heating a rail cladding alloy strip, comprising the following steps:

[0063] a. First place the rail cladding machine on the rail, and then arrange the flame head 20 on the rail cladding machine above the alloy strip after cladding;

[0064] b. Using the mixed gas formed by liquefied gas and oxygen as the heating gas source, the pressure ratio of liquefied gas and oxygen is 1:2.5, and mixing the liquefied gas and oxygen directly on the flame head 20;

[0065] c. After cladding the alloy strip to stand still for 20 seconds, start to move the flame head 20 at a constant speed along the X-axis direction to heat the alloy strip, so that the structure of the heat-affected zone of the rail after heating is tempered sorbite or tempered cord Troostite + tempered troostite or tempered troostite shall prevail.

[0066] The rail cladding machine includes a first mobile trolley 1, a second mobile trolley 2, a cladding heating device, a power supply device 3 and ...

Embodiment 3

[0069] A method of flame heating a rail cladding alloy strip, comprising the following steps:

[0070] a. First place the rail cladding machine on the rail, and then arrange the flame head 20 on the rail cladding machine above the alloy strip after cladding;

[0071] b. Using the mixed gas formed by liquefied gas and oxygen as the heating gas source, the pressure ratio of liquefied gas and oxygen is 1:2.5, and mixing the liquefied gas and oxygen directly on the flame head 20;

[0072] c. After cladding the alloy strip to stand still for 60 seconds, start to move the flame head 20 at a constant speed along the X-axis to heat the alloy strip, so that the structure of the heat-affected zone of the rail after heating is tempered sorbite or tempered cord Troostite + tempered troostite or tempered troostite shall prevail.

[0073] The rail cladding machine includes a first mobile trolley 1, a second mobile trolley 2, a cladding heating device, a power supply device 3 and an air sup...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a flame heating method of steel rail cladding alloy belts. The method is characterized by including the steps of: a) placing a steel rail cladding machine on a steel rail, andarranging a flame head above the clad alloy belt; b) with a gas mixture including liquefied gas and oxygen as a heating gas source, pressure ratio of the liquefied gas to oxygen being 1:2.5, directlymixing the liquefied gas and oxygen on the flame head; c) allowing the clad alloy belt for 2-180 sec, and moving the flame head in the X-axis direction at constant speed to heat the alloy belt, wherein a basis is that the heat affected zone of the steel rail after heating is tempered sorbite or (tempered sorbite + tempered troostite) or tempered troostite. The method is free of controlling the temperature reduction rate of the cladding heat affected zone; by means of the flame heating treatment to martensite generated in the heat affected zone of the steel rail after the alloy belt cladding operation, the performance of structure of the heat affected zone after the cladding operation to the steel rail in site can satisfy the use demands of the steel rail.

Description

technical field [0001] The invention relates to the technical field of rail cladding, in particular to a flame heating method for a rail cladding alloy strip. Background technique [0002] The track circuit is an electrical circuit composed of two rails of the railway line as conductors, and the signal power supply and receiving equipment are connected with lead wires. In sections where trains rarely pass through for a long time, such as shunting lines, cargo lines, and special lines, the rail surface is severely oxidized and rusted. On, indicating that the track circuit has lost the function of checking the occupancy status of the track section. This phenomenon is called poor track circuit shunting. Cladding a layer of anti-rust and wear-resistant alloy belt on the rail head tread in the bad section of the track circuit, so that the wheel and the non-rust wear-resistant alloy belt can be effectively contacted, which can effectively eliminate the bad phenomenon of the trac...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C23C24/10
CPCC23C24/103
Inventor 周厚全
Owner CHENGDU ZHONGGUI TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products