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Making technology of wool flat-loop printed carpet

A printing carpet and manufacturing technology, which is applied in carpet, floor covering, lamination, etc., can solve the problems of insufficient product patterns, large customer orders, and unresolved problems, so as to be flexible and not easy to stain, reduce operating costs, glossy soft effect

Inactive Publication Date: 2017-11-24
YANGXIN RUIXIN GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the single-sided Wilton woven wool carpets in the market have few colors and the product patterns are not rich enough.
Due to the limitations of equipment, its output is low, and it cannot meet the requirements of large orders and fast delivery from customers.
Existing technology does not have a solution

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0033] S1. Yarn preparation: use wool as a raw material and spin through a roving process to obtain special yarns;

[0034] S2. Preparation of carpet surface: use special yarn as raw material, use 1 / 8 gauge COBBLE loop pile tufting machine to tuft into carpet surface;

[0035] S3. Carpet preparation: The carpet surface obtained after tufting is bonded with mixed latex and PP base cloth, then squeezed with pressing rollers, and then put into an oven for drying to obtain a primary carpet. The mixed latex includes The raw materials of the following quality components: waterproof carboxylated styrene-butadiene latex, 0.5 part; calcium powder, 1 part; water, 0.5 part; also contain the thickener that makes the viscosity of mixed latex not less than 22000cps in mixed latex, and described waterproof carboxyl The solid content of the styrene-butadiene latex is 46%, the particle size of the calcium powder is not more than 380 mesh, the solid content of the thickener is 16%, the oven bla...

specific Embodiment 2

[0037] S1. Yarn preparation: use wool as a raw material and spin through a roving process to obtain special yarns;

[0038] S2. Preparation of carpet surface: use special yarn as raw material, use 1 / 8 gauge COBBLE loop pile tufting machine to tuft into carpet surface;

[0039] S3. Carpet preparation: The carpet surface obtained after tufting is bonded with mixed latex and PP base cloth, then squeezed with pressing rollers, and then put into an oven for drying to obtain a primary carpet. The mixed latex includes The raw materials of the following quality components: waterproof carboxylated styrene-butadiene latex, 1.5 parts; calcium powder, 3 parts; water, 1.5 parts; also contain the thickener that makes the viscosity of mixed latex not less than 22000cps in mixed latex, and described waterproof carboxyl The solid content of the styrene-butadiene latex is 46-56%, the particle size of the calcium powder is not more than 380 mesh, the solid content of the thickener is 26%, the ov...

specific Embodiment 3

[0041] S1. Yarn preparation: use wool as a raw material and spin through a roving process to obtain special yarns;

[0042] S2. Preparation of carpet surface: use special yarn as raw material, use 1 / 8 gauge COBBLE loop pile tufting machine to tuft into carpet surface;

[0043] S3. Carpet preparation: The carpet surface obtained after tufting is bonded with mixed latex and PP base cloth, then squeezed with pressing rollers, and then put into an oven for drying to obtain a primary carpet. The mixed latex includes The raw materials of the following quality components: waterproof carboxylated styrene-butadiene latex, 1 part; calcium powder, 2 parts; water, 1 part; the thickener that makes the viscosity of the mixed latex not less than 22000cps is also contained in the mixed latex, and the waterproof carboxyl The solid content of the styrene-butadiene latex is 51%, the particle diameter of the calcium powder is not more than 380 mesh, the solid content of the thickener is 21%, the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a manufacturing process of a wool plain loop printed carpet, comprising the following steps: S1, yarn preparation; S2, carpet surface preparation; S3, carpet preparation; S4, printing treatment. The invention is particularly resistant to trampling and is suitable for places with dense crowds. The service life is increased, thereby greatly reducing the operating cost of the user; the pile particles on the carpet surface are square and full, the horizontal and vertical densities are consistent, the carpet surface looks horizontal and vertical, and the carpet surface is smooth and smooth; and then the pattern is printed by printing, both The high production efficiency of tufting machine combined with the flexibility of inkjet printing; its delivery time, production cost and flexibility are far greater than single-sided Wilton products, so it is a new type that can partially replace single-sided Weirdun The new wool tufted printing products of Dunton products have filled the technical gap.

Description

Technical field: [0001] The invention relates to a manufacturing process of a wool flat loop printed carpet. Background technique: [0002] The raw materials for the preparation of carpets are widely used, such as cotton, hemp, wool, silk, grass and other natural fibers or chemical synthetic fiber raw materials, which are processed by manual or mechanical processes, tufted or textile. Carpet is one of the traditional arts and crafts with a long history in the world. It is often used in high-end residences, hotels, stadiums, exhibition halls or vehicles. It has noise reduction, heat insulation, and decorative effects. , heat preservation and other functions. At present, the single-sided Wilton woven wool carpets on the market have few colors, and the product patterns are not rich enough. Due to the limitations of the equipment, its output is low, and it cannot meet the requirements of customers with large orders and fast delivery. The prior art does not have a solution. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A47G27/02B32B9/04B32B27/12B32B9/02B32B27/32B32B7/12B32B37/12B32B37/10B32B37/06
CPCA47G27/0243A47G27/0256B32B5/02B32B7/12B32B9/047B32B27/12B32B37/06B32B37/10B32B37/12B32B2262/0253B32B2262/08B32B2471/02
Inventor 王建敏
Owner YANGXIN RUIXIN GRP
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