Floor heating structural module and preparation method thereof
A technology for structural modules and floors, applied in the field of floor manufacturing, can solve the problems of complex construction, high cost, complex structure, etc., and achieve the effects of reducing maintenance difficulty, low price, and reducing initial investment.
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preparation example Construction
[0029] A preparation method of a floor heating structural module of the present invention comprises the following steps:
[0030] Step 1. Pretreatment: cut the plant straw into small pieces, impregnate it with alkali after hydrolysis, and then wash it with water to obtain a coarse material, and then send it to a disc mill for grinding and separation to obtain a plant fiber substrate;
[0031] Step 2. Drying: Take the plant fiber base material in the above step and add water to disperse it, then add cationic starch enhancer, stir evenly, add it to the mold, and perform dehydration treatment;
[0032] Step 3, molding: the above mold is pre-pressed and then dried and molded again to obtain the floor heating structural module.
[0033] Specifically, in step 1, the alkali used for impregnation is NaOH or KOH, the dosage is 2-10% of the dry plant straw mass, the impregnation temperature is 80-120° C., and the impregnation time is 30-90 minutes. The plant straw is corn straw, rice s...
Embodiment 1
[0039] A method for preparing a floor heating structural module of the present embodiment includes the following steps:
[0040] Step 1, pretreatment: cut the corn stalks into 1cm segments with a grass cutter, and decompose them through a hydraulic decomposer; then impregnate them with NaOH under normal pressure, and the amount of alkali used for impregnation is 2% of the quality of the dry plant fiber raw material, The impregnation temperature is 80°C, and the impregnation time is 90 minutes; the raw material impregnated with alkali is washed with water to obtain coarse material, which is sent to a disc mill for grinding and separation to obtain corn fiber base material.
[0041] Step 2. Drying: Add water to the corn fiber base material and disperse it, then add a cationic starch reinforcing agent equivalent to 1% of the mass of the corn fiber base material, stir evenly, and then add it to a prefabricated mold for dehydration treatment. The length and width of the prefabricate...
Embodiment 2
[0052] The difference between this example and Example 1 is that in step 1, the alkali used for impregnation is KOH, the amount used is 10% of the mass of the dry rice straw, the impregnation temperature is 120° C., and the impregnation time is 90 minutes. The plant straw is rice straw.
[0053] 1. Quality comparison
[0054] In this example, 0.333 kg of corn stalks can be used as raw material to obtain 1800 cm 3 The volumetric floor heating structure module has the characteristics of low density, light weight and high bulkiness. The thickness is 30mm and the density is 0.25g / cm 3 .
[0055] 2. Strength comparison
[0056] The floor heating structural module prepared in this example with a thickness of 30 mm and a length and width of 30×30 mm was used to measure the static compressive stress of 48.23 kN using a universal experimental tensile machine, which meets the performance requirements of building substrates.
[0057] 3. Comparison of molding process
[0058] In this...
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