Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Environment-friendly intelligent early warning indoor plastic insulation wire and manufacturing method thereof

A plastic insulation and environmental protection technology, applied in the direction of insulated cables, insulated conductors, cable/conductor manufacturing, etc., can solve the problems of unreasonable insulation layer structure, large consumables per unit length, lack of early warning and prevention, etc., and achieve insulation performance The effect of good softness and softness, improved product cost performance, and reasonable structural design

Inactive Publication Date: 2017-10-20
WUXI CITY HENG HUI CABLE
View PDF10 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The traditional production of plastic insulated wires for indoor use has high process costs, low cost performance, and backward process technology, which cannot meet the needs of indoor environmental protection and intelligence. There is no research and development design of induction line injection strips, and the induction data cannot be transmitted, and the function of early warning and prevention cannot be achieved.
[0003] The traditional production technology of indoor plastic insulated wires has the following problems: 1. The conductor processing technology is backward and can only be extruded in a single layer; 2. The structure of the insulating layer is unreasonable, and there is no research and development of early warning components; 3. It is impossible to monitor the line in real time In terms of operating conditions, the data of leakage induction cannot be transmitted, and the function of early warning and prevention cannot be achieved, and the needs of indoor environmental protection and intelligence cannot be met; 4. The failure rate is high, and there is no early warning function. Once a failure occurs, it will cause serious loss of life and property. ;5. Large consumables per unit length, high cost, low cost performance, waste of national resources and social labor

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Environment-friendly intelligent early warning indoor plastic insulation wire and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0024] Embodiment: The manufacture specification is ZNYJ-BV-450 / 750V 2.5 (2.5 indicates that the specification of conductor is 2.5mm2) the manufacture method of plastic insulated electric wire for environment-friendly intelligent warning room, concrete steps are as follows:

[0025] Electrolytic copper smelting, continuous casting and rolling to produce Φ8.0 mm electrolytic copper rod;

[0026] Φ8.0 mm electrolytic copper rod is drawn and annealed to make Φ1.78 mm annealed copper wire;

[0027] 3) The insulating layer and semi-conductive sign induction line injection strips are concentrically co-extruded, using a concentric co-extrusion extrusion die, the insulation thickness of 2.5mm2 is 0.8mm, and the semi-conductive sign induction line injection strip width is 1.5 mm;

[0028] 4) The outer diameter of the finished environmentally friendly intelligent early warning indoor plastic insulated wire is 3.4 mm, and the appearance is smooth and round.

[0029] After each of the ab...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses an environment-friendly intelligent early warning indoor plastic insulation wire and a manufacturing method thereof. The insulation wire comprises a conductor, wherein an outer surface of the conductor is wrapped in an insulation layer, an outer surface of the insulation layer is added with a semi-conduction sign induction early warning line bar, the insulation layer and the semi-conduction sign induction early warning line bar co-extrude in a concentric mode, and one-step molding is carried out. The method is advantaged in that performances of the insulation layer and the semi-conduction sign induction early warning line bar respectively best act, make-up for each other is realized, and the synergistic effect is realized; the insulation surface is added with the semi-conduction sign induction early warning line bar, the operation condition of a line can be monitored by the semi-conduction sign induction early warning line bar in real time, and induction data is transmitted; consumables of a unit length are reduced by at least 10%, current-carrying capacity increases above 10%, a line fault rate and a fire generation rate are reduced by at least 80%, and the practical, high-efficiency, energy-saving, environment-friendly and intelligent early warning purpose is realized.

Description

technical field [0001] The invention relates to the field of wires and cables, in particular to an environmentally friendly, energy-efficient, intelligent early warning, and cost-effective plastic insulated wire for indoor use in civil, industrial, commercial, and building applications and a manufacturing method thereof. Background technique [0002] The traditional production of plastic insulated wires for indoor use has high process costs, low cost performance, and backward process technology, which cannot meet the needs of indoor environmental protection and intelligence. There is no research and development design of induction line injection strips, and the induction data cannot be transmitted, and the function of early warning and prevention cannot be achieved. . [0003] The traditional production technology of indoor plastic insulated wires has the following problems: 1. The conductor processing technology is backward and can only be extruded in a single layer; 2. The...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): H01B7/02H01B7/32H01B13/00
CPCH01B7/0275H01B7/32H01B13/00
Inventor 袁宗民曾辉储磊
Owner WUXI CITY HENG HUI CABLE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products