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Online aluminum alloy plate quenching process and equipment

An aluminum alloy plate and quenching equipment technology, applied in quenching devices, heat treatment equipment, manufacturing tools, etc., can solve the problems of unfavorable quenching solid solution performance, long production cycle, and high quenching cost, so as to ensure quenching solid solution performance and reduce quenching. cost, the effect of avoiding waste of energy consumption

Inactive Publication Date: 2017-10-13
江苏国铝高科铝业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, there are obvious deficiencies in the above-mentioned quenching process. The temperature of the hot-rolled aluminum alloy profile itself is very high (above 440°C), but this part of the heat is not fully utilized, but is naturally lost to the surrounding environment. The profile is cooled to room temperature, and before the subsequent quenching step, it is necessary to put the aluminum alloy profile at room temperature into a vertical air furnace for reheating, heating, and heat preservation to reach the required quenching temperature, so this quenching process consumes a lot of energy High, high ambient temperature, harsh operating environment, and large investment in supporting equipment
This results in high quenching costs and is not conducive to ensuring the quenching and solid solution properties of the product
In addition, this quenching process is intermittent production, aluminum alloy profiles cannot be continuously quenched online, and the production cycle is long, generally taking 2-3 days

Method used

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  • Online aluminum alloy plate quenching process and equipment
  • Online aluminum alloy plate quenching process and equipment
  • Online aluminum alloy plate quenching process and equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] An aluminum alloy plate online quenching process is characterized in that it comprises the following steps:

[0048] A. Rolling: Roll the aluminum alloy plate to the size required by the process, and control the temperature of the rolled aluminum alloy plate to not be lower than 460°C, and the thickness of the aluminum alloy plate to be 250mm;

[0049] B. Spraying preparation: The rolled aluminum alloy plate enters the entrance of the spraying area at a speed of 160m / min through the conveying device, and at the same time starts the conveying device in the spraying area to control the speed of the conveying device in the spraying area 9m / s;

[0050] C. Rapid spraying: the rolled aluminum alloy plate enters and passes through the spray area, and sprays the upper and lower sides of the aluminum alloy plate with deionized water at the same time, and the spray water pressure on the upper plate surface is controlled to 3.8 kg water pressure. The spray water pressure on the l...

Embodiment 2

[0053] Embodiment 2: an aluminum alloy plate online quenching process, is characterized in that, comprises the following steps:

[0054] A. Rolling: Roll the aluminum alloy plate to the size required by the process, and control the temperature of the rolled aluminum alloy plate to not be lower than 460°C, and the thickness of the aluminum alloy plate to be 60mm;

[0055] B. Spraying preparation: The rolled aluminum alloy plate enters the entrance of the spraying area at a speed of 200m / min through the conveying device, and at the same time starts the conveying device in the spraying area to control the speed of the conveying device in the spraying area 11m / s;

[0056] C. Rapid spraying: the rolled aluminum alloy plate enters and passes through the spray area, and sprays the upper and lower sides of the aluminum alloy plate with deionized water at the same time, and the spray water pressure on the upper plate surface is controlled to 3.8 kg water pressure. The spray water pres...

Embodiment 3

[0059] Embodiment 3: an aluminum alloy plate online quenching process, is characterized in that, comprises the following steps:

[0060] A. Rolling: Roll the aluminum alloy plate to the size required by the process, and control the temperature of the rolled aluminum alloy plate to not be lower than 460°C, and the thickness of the aluminum alloy plate is 120mm;

[0061] B. Spraying preparation: The rolled aluminum alloy plate enters the entrance of the spraying area at a speed of 180m / min through the conveying device, and at the same time starts the conveying device in the spraying area to control the speed of the conveying device in the spraying area 10m / s;

[0062] C. Rapid spraying: the rolled aluminum alloy plate enters and passes through the spray area, and sprays the upper and lower sides of the aluminum alloy plate with deionized water at the same time, and the spray water pressure on the upper plate surface is controlled to 3.8 kg water pressure. The spray water pressu...

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Abstract

The invention belongs to the technical field of metal machining, and in particular, relates to an online aluminum alloy plate quenching process. The process comprises the steps of: (A) rolling; (B) spraying preparation: a rolled aluminum alloy plate is fed in an inlet of a spraying area through a conveying device at a speed of 160-200 m / min; and meanwhile, the conveying device in the spraying area is started to control the speed within 9-11 m / s; (C) rapid spraying: the upper and lower surfaces of the aluminum alloy plate are sprayed at the same time; the spraying water pressure of the upper surface is controlled as 3.8 kg; and the spraying water pressure of the lower surface is controlled as 3 / 5 kg; and (D) postcooling: the aluminum alloy plate is reversely fed in the spraying area; and meanwhile, the spraying water pressure of the upper and lower surfaces is reduced to perform postcooling on raw materials. The process needs no secondary heating; a rolling process is directly adjusted online; the afterheat of the plate is maintained to quickly feed in quenching equipment to finish the quenching process; the energy consumption waste caused by secondary heating is prevented; the quenching cost is greatly reduced; and the quenching solid solution performance of the product is guaranteed.

Description

technical field [0001] The invention belongs to the technical field of metal processing, and in particular relates to an on-line quenching process and equipment for an aluminum alloy plate. Background technique [0002] Heat treatment furnaces are widely used in the field of materials, and the role of heat treatment in the field of materials will become more and more prominent in the future, especially in the field of new materials such as alloy aluminum plates. Quenching heat treatment is more and more valued by the industry and users. The traditional quenching of aluminum alloy plate is nothing more than offline trolley salt bath, air quenching or offline roller bottom water quenching. [0003] Traditional roller hearth quenching needs to wait for the plate to cool down after rolling, and then enter the heating zone of the roller hearth furnace offline for secondary heating to 500-530 degrees, and then quickly enter the water-cooled strong quenching zone to achieve the eff...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/667C22F1/04
CPCC21D1/667C22F1/002C22F1/04
Inventor 孔云伟
Owner 江苏国铝高科铝业有限公司
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