Full-automatic microcrystalline copper ball hydroforming and circulating production line and intelligent management system

Abstract

The invention discloses a full-automatic microcrystalline copper ball hydroforming and circulating production line and an intelligent management system. The production line comprises a full-automatic microcrystalline copper ball hydroforming unit, an identification and transferring system, a weighing and elevating system, a distribution and transportation system, a pneumatic control system, a hydraulic control system, an electrical control system and a finished-product subsequent treatment system, and the producing processes, including charging, forming, temporary storing, transferring, weighing, elevating, transporting, distributing and the like, can be automatically controlled; and corresponding sensor, network equipment, upper computer and corresponding management software are used for collecting, transferring, analyzing, storing and outputting various data including working state of the hydraulic forming production and microcrystalline copper ball transferring production line, specifications, models, real-time yield, batches, qualities and the like of microcrystalline copper balls, and the intelligent management system provides a retroactive foundation for product quality management, so that networking and intelligent management on full-automatic microcrystalline copper ball hydroforming and transferring can be realized.

Description

technical field [0001] The invention relates to the field of metal processing, in particular to a microcrystalline copper ball automatic hydraulic forming and circulation production line and an intelligent management system. Background technique [0002] Phosphor bronze balls are widely used in electronic circuit board processing industry and copperplate printing plate making industry, and the production of phosphor bronze balls is generally formed by mechanical methods. Determined by the production characteristics of phosphor bronze balls, in the phosphor bronze ball production workshop, multiple devices are separately processing phosphor bronze balls. Each piece of equipment needs to be manually fed and received separately, and the product is transferred manually between the processes. From the molding workshop to the subsequent processing workshop, it is completely dependent on manpower, forklifts, driving and other non-automated, decentralized, and stand-alone operations...

AI Technical Summary

Problems solved by technology

Each piece of equipment needs to be manually fed and received separately, and the product is transferred manually between the processes. From the molding workshop to the subsequent processing workshop, it is completely dependent on manpower, forklifts, driving and other non-automated, decentralized, and stand-alone operations. Safety production management , improvement of working environment and occupational health protection, there are many disadvantages

Multi-machine linkage cannot be realized between equipment, and a complete automated and intelligent production line with few people or no one can be formed. The production efficiency, labor cost, and product quality that constitute the production cost of the enterprise will bring negative effects to the benefit and development of the enterprise. influences

Each piece of equipment is independent in physical form, and cannot obtain the data required for modern enterprise management such as equipment operation status, product output, quality, and batches. Production managers cannot obtain real-time production data in a timely manner. Production process automation, informatization and factory Intelligent management is difficult to realize, it cannot conform to the development direction of the international "Industry 4.0", and cannot keep up with the implementation of the "Made in China 2025" national strategy

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