Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Ultrahigh molecular weight polyethylene filament nonwoven fabric based on film-splitting method and production process thereof

A technology of ultra-high molecular weight, filament non-woven fabrics, applied in the direction of non-woven fabrics, textiles and papermaking, etc., can solve the problems of complex preparation process and poor firmness of non-woven fabrics, and overcome excessive fiber ends and poor firmness , the effect of good softness

Inactive Publication Date: 2017-05-10
QINGDAO UNIV
View PDF5 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Aiming at the defects or deficiencies in the prior art, the present invention innovatively proposes an ultra-high molecular weight polyethylene filament non-woven fabric based on the membrane splitting method and its preparation process, which can be manufactured by one-time molding, which can overcome the disadvantages of the prior art. The defects of non-woven fabrics such as poor firmness and complicated preparation process have enhanced the overall strength of ultra-high molecular weight polyethylene filament non-woven fabrics based on the membrane splitting method. They have good water permeability and air permeability, and have a wide range of applications.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] A preparation process of ultra-high molecular weight polyethylene filament non-woven fabric based on membrane splitting method, comprising the steps of:

[0030] (1), material preparation: according to the production demand, prepare ultra-high molecular weight polyethylene unidirectional film according to the quantity;

[0031] (2), fiber opening: the ultra-high molecular weight polyethylene unidirectional membrane of step (1) is cut into 10,000 ultra-high molecular weight polyethylene fiber filaments based on the membrane splitting method through a membrane splitting device, and the ultra-high molecular weight polyethylene The fineness range of fiber filament is 5dtex, and the strength range is 25cN / dtex;

[0032] (3), net laying: uniformly disperse and spread the ultra-high molecular weight polyethylene fiber filaments based on the film splitting method obtained by the film splitting device in step (2) on the net curtain of the web forming machine, and pass through th...

Embodiment 2

[0036] A preparation process of ultra-high molecular weight polyethylene filament non-woven fabric based on membrane splitting method, comprising the steps of:

[0037] (1), material preparation: according to the production demand, prepare ultra-high molecular weight polyethylene unidirectional film according to the quantity;

[0038] (2), fiber opening: the ultra-high molecular weight polyethylene unidirectional membrane of step (1) is cut into 30,000 ultra-high molecular weight polyethylene fiber filaments based on the membrane splitting method through a membrane splitting device, and the ultra-high molecular weight polyethylene The fineness range of fiber filament is 15dtex, and the strength range is 35cN / dtex;

[0039] (3), net laying: uniformly disperse and spread the ultra-high molecular weight polyethylene fiber filaments based on the film splitting method obtained by the film splitting device in step (2) and lay them on the web curtain of the web forming machine, and pas...

Embodiment 3

[0043] A preparation process of ultra-high molecular weight polyethylene filament non-woven fabric based on membrane splitting method, comprising the steps of:

[0044] (1), material preparation: according to the production demand, prepare ultra-high molecular weight polyethylene unidirectional film according to the quantity;

[0045] (2), fiber opening: the ultra-high molecular weight polyethylene unidirectional membrane of step (1) is cut into 50,000 ultra-high molecular weight polyethylene fiber filaments based on the membrane splitting method through a membrane splitting device, and the ultra-high molecular weight polyethylene The denier range of fiber filament is 20dtex, and the strength range is 45cN / dtex;

[0046] (3), net laying: uniformly disperse and spread the ultra-high molecular weight polyethylene fiber filaments based on the film splitting method obtained by the film splitting device in step (2) and lay them on the web curtain of the web forming machine, and pas...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Average denieraaaaaaaaaa
Needling densityaaaaaaaaaa
Diameteraaaaaaaaaa
Login to View More

Abstract

The invention discloses an ultrahigh molecular weight polyethylene filament nonwoven fabric based on film-splitting method, comprising filament fiber mesh made by laying ultrahigh molecular weight polyethylene fiber filaments 0.5-20 dtex in average fineness, the filament fiber mesh is compressed by means of repeated needle-punching reinforcing and drawing to form the ultrahigh molecular weight polyethylene filament nonwoven fabric based on film-splitting method. The production process comprises: (1) preparing materials; (2) splitting; (3) lapping; (4) needle-punching; (5) rolling. The ultrahigh molecular weight polyethylene filament nonwoven fabric based on film-splitting method and the production process thereof have the advantages that the fabric is produced by one-time forming, the defects of the prior art such as poor firmness of nonwoven fabric and complexity of the preparation process can be overcome, overall strength of the filament nonwoven fabric is enhanced, and the nonwoven fabric has good water permeability and air permeability and is widely applicable.

Description

technical field [0001] The invention relates to the technical field of non-woven fabrics, in particular to an ultra-high molecular weight polyethylene filament non-woven fabric based on a film splitting method and a preparation process thereof. Background technique [0002] The preparation materials of the uniaxially stretched film are ultra-high molecular weight polyethylene, PTFE, polypropylene, PPS (polyphenylene sulfide), P84 (polyimide), among them, ultra-high molecular weight polyethylene fiber, also known as high-strength and high-modulus polyethylene Fiber is currently the fiber with the highest specific strength and specific modulus in the world. It is a fiber spun from polyethylene with a molecular weight of 1 million to 5 million. Ultra-high molecular weight polyethylene fiber has low elongation at break, large work of break, and strong energy absorption capacity, so it has outstanding impact resistance and cut resistance. At the same time, it has anti-ultraviolet...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): D04H3/007D04H3/10D04H3/004D04H3/002
CPCD04H3/007D04H3/002D04H3/004D04H3/102D10B2321/0211
Inventor 陈韶娟李涛
Owner QINGDAO UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products