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Ultra high molecular weight polyethylene film composite fabric and preparation process thereof

A technology of ultra-high molecular weight and polyethylene film, applied in layered products, synthetic resin layered products, lamination, etc., can solve the problem of high cost of PTFE composite fabrics, PTFE film is not resistant to washing powder, and affects the service life of clothing, etc. problems, to achieve the effect of moderate price, low cost and long service life

Inactive Publication Date: 2017-04-26
QINGDAO UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] With the improvement of people's living standards, the requirements for outdoor clothing are getting higher and higher. Currently, the waterproof and moisture-permeable clothing with PTFE microporous membrane as the functional membrane on the market uses a three-layer composite fabric with PTFE as the main raw material. , the cost is high, although it has high water resistance and moisture permeability at the beginning, but because the PTFE membrane is not resistant to washing powder washing, if washing powder is used in washing, the water repellency will be greatly reduced and the service life of the clothing will be affected; and PTFE is not durable Scratch-resistant, PTFE-based composite fabrics need a layer of mesh to protect the PTFE film layer, so PTFE composite fabrics are actually three-layer composite fabrics, resulting in high costs for PTFE composite fabrics

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A preparation process of ultra-high molecular weight polyethylene film composite fabric, comprising the steps of:

[0032] (1), material preparation: according to the production demand, fabric and ultra-high molecular weight polyethylene microporous membrane are prepared according to quantity;

[0033] (2) Two-way tension control of the membrane: The ultra-high molecular weight polyethylene microporous membrane is controlled for two-way tension, and the strain caused by the two-way tension is 1-10%, forming an ultra-high molecular weight polyethylene microporous membrane layer to ensure smoothness and control backlash. The shrinkage rate does not exceed 3%;

[0034] (3) Fabric stretching: the fabric is subjected to two-way stretching treatment, and stretched to a low-tension or no-tension state to form a stable, smooth and low-shrinkage fabric layer, and the shrinkage rate is controlled to be no more than 3%;

[0035] (4), heat bonding and setting: the ultra-high molec...

Embodiment 2

[0038] A preparation process of ultra-high molecular weight polyethylene film composite fabric, comprising the steps of:

[0039] (1), material preparation: according to the production demand, fabric and ultra-high molecular weight polyethylene microporous membrane are prepared according to quantity;

[0040] (2) Two-way tension control of the membrane: The ultra-high molecular weight polyethylene microporous membrane is controlled for two-way tension, and the strain caused by the two-way tension is 1-10%, forming an ultra-high molecular weight polyethylene microporous membrane layer to ensure smoothness and control backlash. The shrinkage rate does not exceed 3%;

[0041](3) Fabric stretching: the fabric is subjected to two-way stretching treatment, and stretched to a low-tension or no-tension state to form a stable, smooth and low-shrinkage fabric layer, and the shrinkage rate is controlled to be no more than 3%;

[0042] (4), heat bonding and setting: the ultra-high molecu...

Embodiment 3

[0045] A preparation process of ultra-high molecular weight polyethylene film composite fabric, comprising the steps of:

[0046] (1), material preparation: according to the production demand, fabric and ultra-high molecular weight polyethylene microporous membrane are prepared according to quantity;

[0047] (2) Two-way tension control of the membrane: The ultra-high molecular weight polyethylene microporous membrane is controlled for two-way tension, and the strain caused by the two-way tension is 1-10%, forming an ultra-high molecular weight polyethylene microporous membrane layer to ensure smoothness and control backlash. The shrinkage rate does not exceed 3%;

[0048] (3) Fabric stretching: the fabric is subjected to two-way stretching treatment, and stretched to a low-tension or no-tension state to form a stable, smooth and low-shrinkage fabric layer, and the shrinkage rate is controlled to be no more than 3%;

[0049] (4), hot-pressing composite setting: the ultra-high...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses an ultra high molecular weight polyethylene film composite fabric and a preparation process thereof. The fabric is a composite structural layer and comprises a fabric layer and an ultra high molecular weight polyethylene film layer which is combined on the fabric layer to serve as a composite layer. One surface of the ultra high molecular weight polyethylene film layer and one surface of the fabric layer are molded through heat bonding. The preparation process includes the steps of (1) material preparing, (2) bidirectional tension control over a film, (3) fabric stretching, (4) heat bonding molding, and (5) fabric discharging conducted by feeding the ultra high molecular weight polyethylene microporous film composite fabric onto a fabric roller. The composite fabric prepared through the preparation process of the ultra high molecular weight polyethylene film composite fabric is waterproof, breathable, resistant to high temperature, not prone to deformation and high in composite viscosity. Raw materials contain no fluorine, and environmental friendliness is achieved. The film layer and the fabric layer are molded through heat bonding, so that production cost is reduced, and batch production can be achieved.

Description

technical field [0001] The invention relates to the technical field of composite fabrics, in particular to an ultra-high molecular weight polyethylene film composite fabric and a preparation process thereof. Background technique [0002] Ultra-high molecular weight polyethylene microporous membrane has the advantages of waterproof and breathable, low elongation at break, large work at break, and strong shock absorption ability. At the same time, it has the advantages of anti-ultraviolet radiation, chemical corrosion resistance, and abrasion resistance. With the help of the characteristics of ultra-high molecular weight polyethylene microporous membranes, the combination of ultra-high molecular weight polyethylene microporous membranes and fabrics can be used in clothing, home decoration and other fields. . [0003] As far as the field of outdoor clothing is concerned, people hope that the clothes they wear can be used in both weather and rain. In rainy days, they can not on...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B3/24B32B27/32B32B27/12B32B37/00B32B37/10B32B37/12
CPCB32B3/266B32B27/12B32B27/32B32B37/0076B32B37/10B32B37/1284B32B2307/306B32B2307/724B32B2307/7265B32B2437/00
Inventor 陈韶娟李显波
Owner QINGDAO UNIV
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