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Technology for recycling molybdenum, bismuth, cobalt and nickel from dead catalyst

A waste catalyst and process technology, which is applied in the process of cobalt and nickel to recover molybdenum and bismuth at the same time, can solve the problems of large environmental pollution, low recovery rate and high production cost, achieve good separation effect and eliminate environmental pollution Effect

Inactive Publication Date: 2016-12-14
NORTHWEST RES INST OF MINING & METALLURGY INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the treatment methods for waste catalysts produced in the petroleum industry include: 1. Rotary kiln volatilization method, which has a simple process flow, but causes great environmental pollution; also higher
Moreover, the above two methods are mainly used to process spent catalysts containing one or two metals, but there are deficiencies such as poor metal separation effect and low recovery rate for the treatment of spent catalysts containing three or more metals. Difficult to apply on a large scale

Method used

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  • Technology for recycling molybdenum, bismuth, cobalt and nickel from dead catalyst
  • Technology for recycling molybdenum, bismuth, cobalt and nickel from dead catalyst
  • Technology for recycling molybdenum, bismuth, cobalt and nickel from dead catalyst

Examples

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Effect test

Embodiment 1

[0026] The process of reclaiming molybdenum, bismuth, cobalt and nickel from spent catalyst comprises the following steps:

[0027] (1) Recovery of molybdenum

[0028] a. Alkali leaching: Detect the amount of molybdenum, bismuth, cobalt, and nickel in the spent catalyst, grind the spent catalyst to 100 mesh and heat it, control the liquid-solid weight ratio to 4:1, and add the concentration at 40°C to 200g / L of sodium carbonate solution, the molar ratio of molybdenum and sodium carbonate is 1:1, and the leaching reaction is carried out when the temperature is raised to 80° C., and the leaching time is 60 min, filtered to obtain alkali leaching solution and alkali leaching residue;

[0029] b. Precipitating molybdic acid: After heating the alkali leaching solution to 60°C, add nitric acid to control the pH to 0.5, then boil, filter after 30 minutes, and rinse the obtained molybdic acid with a nitric acid solution with a pH of 0.5.

[0030] c. Transfer to tetramolybdenum: the ...

Embodiment 2

[0039] The process of reclaiming molybdenum, bismuth, cobalt and nickel from spent catalyst comprises the following steps:

[0040] (1) Recovery of molybdenum

[0041] a. Alkali leaching: Detect the amount of molybdenum, bismuth, cobalt, and nickel in the spent catalyst, grind the spent catalyst to 150 mesh and heat, control the liquid-solid weight ratio to 5:1, and add the concentration at 50°C to 300g / L of sodium carbonate solution, the molar ratio of molybdenum and sodium carbonate is 1:2, the leaching reaction is carried out when the temperature is raised to 90°C, the leaching time is 90min, and filtering is performed to obtain alkali leaching solution and alkali leaching residue;

[0042] b. Precipitating molybdic acid: After heating the alkali leaching solution to 70°C, add nitric acid to control the pH to 1.0, then boil, filter after 60min, and rinse the obtained molybdic acid with a nitric acid solution with a pH of 1.0;

[0043] c. Transfer to tetramolybdenum: the m...

Embodiment 3

[0052] The process of reclaiming molybdenum, bismuth, cobalt and nickel from spent catalyst comprises the following steps:

[0053] (1) Recovery of molybdenum

[0054]a. Alkali leaching: Detect the amount of molybdenum, bismuth, cobalt, and nickel in the spent catalyst, crush the spent catalyst to 120 mesh, control the liquid-solid weight ratio to 4.5:1, and add a concentration of 250g / L at 45°C Sodium carbonate solution, so that the molar ratio of molybdenum and sodium carbonate is 1:1.5, when the temperature is raised to 85°C, the leaching reaction is carried out, and the leaching time is 75min, filtered to obtain alkali leaching solution and alkali leaching residue;

[0055] b. Precipitating molybdic acid: warming up the alkali leaching solution to 65°C, adding nitric acid, controlling the pH to 0.5, then boiling, filtering after 45min, and rinsing the obtained molybdic acid with a nitric acid solution with a pH of 0.5;

[0056] c. Transfer to tetramolybdenum: the molybden...

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Abstract

The invention discloses a technology for recycling molybdenum, bismuth, cobalt and nickel from a dead catalyst and belongs to the technical field of dead catalyst recycling and comprehensive utilization in the petroleum industry. According to the technology for recycling the molybdenum, the bismuth, the cobalt and the nickel from the dead catalyst, the molybdenum in the dead catalyst is dissolved in a solution through alkaline leaching, and then the molybdenum is separated from the solution through molybdenic acid precipitation, tetramolybdate conversion and ammonia neutralization; and acid leaching, hydrolyzing bismuth precipitation, oxidizing cobalt precipitation and sodium carbonate nickel precipitation are conducted on alkaline leaching residues containing the bismuth, the cobalt and the nickel, so that separation of the bismuth, the cobalt and the nickel is achieved. By the adoption of the technology for recycling the molybdenum, the bismuth, the cobalt and the nickel from the dead catalyst, the molybdenum, the bismuth, the cobalt and the nickel in the dead catalyst are recycled at the same time, the separation effect on the metals is good, and the leaching rate and the direct recovery rate both reach over 80%; and valuable metals in the dead catalyst are recycled in a product manner, the environment pollution caused by long-term piling storage of the dead catalyst or in the selling transport process of the dead catalyst in the petroleum industry is eliminated, and the cleaner production requirement is met.

Description

technical field [0001] The invention belongs to the technical field of recovery and comprehensive utilization of waste catalysts in the petroleum industry, and in particular relates to a process for simultaneously recovering molybdenum, bismuth, cobalt and nickel from waste catalysts. Background technique [0002] In the production process of the petroleum industry, catalysts are often used to speed up the reaction process, and as the use time increases, the catalysts will become aging, poisoned and deactivated. The main composition of these deactivated spent catalysts is calculated by weight: 30.08% molybdenum, 12.89% bismuth, 4.61% cobalt, and 2.56% nickel. Among them, molybdenum has the highest content, followed by bismuth, which is a high-value non-ferrous metal secondary raw material. [0003] At present, the treatment methods for waste catalysts produced in the petroleum industry include: 1. Rotary kiln volatilization method, which has a simple process flow, but cause...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B7/00C22B23/00C22B30/06C22B34/34
CPCC22B7/007C22B7/008C22B23/0438C22B23/0461C22B30/06C22B34/345Y02P10/20
Inventor 马琳亭邵传兵程亮薛莹莹李彦龙陈文波
Owner NORTHWEST RES INST OF MINING & METALLURGY INST
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