A double-sided cooling multifunctional high-efficiency vacuum quick-setting furnace

A double-sided cooling and multi-functional technology, applied in the field of vacuum quick-setting furnace, can solve the problems of unsatisfactory crystallization effect on the free side, large size of metal flakes, and decreased material yield, so as to improve the crystallization effect and reduce the subsequent process , The effect of stable product performance

Active Publication Date: 2017-11-28
沈阳广泰真空科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The existing vacuum quick-setting furnace is a water-cooled roller single-sided cooling sheet quick-setting furnace (SC furnace). In the melting chamber, the pure metal raw material is melted in the inductor, and after passing through the tundish, the surface of the water-cooled roller is quick-condensed into a thin sheet, and then Falling into the water-cooled plate for secondary cooling, stirring on the water-cooled plate through a stirring mechanism with cold air to reach the temperature of the furnace, and then manually removing the flakes from the furnace, the metal flakes are cooled on one side on the surface of the water-cooled roller, and the side of the flake sticking roller crystallizes Good, but the free side crystallization effect is not ideal, some fine metals will be blown away during air cooling, resulting in a decrease in the yield of the material, and some harmful substances will be adsorbed on the upper surface of the sheet during the casting and quick setting process, which will affect the product quality. The cooling time of the flakes in the water cooling plate is long and the production efficiency is not high due to the manual operation of the furnace. The working environment of the water cooling roller grinding and the replacement of the tundish is harsh and the cycle is long. The outer dimensions of the metal flakes are too large, which is not conducive to secondary cooling and the next process. Process use

Method used

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  • A double-sided cooling multifunctional high-efficiency vacuum quick-setting furnace
  • A double-sided cooling multifunctional high-efficiency vacuum quick-setting furnace
  • A double-sided cooling multifunctional high-efficiency vacuum quick-setting furnace

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Embodiment Construction

[0012] The present invention will be further described below in conjunction with the accompanying drawings.

[0013] The double-sided cooling multi-functional high-efficiency vacuum quick-setting furnace of the present invention melts and casts pure metal raw materials in the melting chamber 1 in the inductor 2, and the metal liquid passes through the metal quick-setting and crushing mechanism 3 to quick-set and break into The small flakes then pass through the upper guiding device 4, the vacuum valve 5, the middle chamber 6, and the lower guiding device 8, and then fall into the water-cooled receiving barrel 9 for secondary cooling; the metal quick-setting and crushing mechanism 3 is to pass the molten metal through The funnel 12 and the tundish 13 flow to the water-cooled roller 18 that feeds circulating water, figure 1 The shown water-cooled roll 18 rotates in a clockwise direction and takes out the molten metal, and heat exchange occurs on the side where the molten metal c...

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Abstract

The invention belongs to the technical field of vacuum rapid-condensing furnaces and particularly relates to a double-faced cooling multifunctional efficient vacuum rapid-condensing furnace. According to the double-faced cooling multifunctional efficient vacuum rapid-condensing furnace, in a smelting chamber, a pure metal raw material is melted in an inductor and casted, after passing a funnel and a tundish, molten metal is rapidly condensed to be a slice on the surface of a water-cooling roller, and then the slice falls into a water-cooling material receiving barrel through a slice crushing mechanism, an upper guiding device and a lower guiding device to be subjected to secondary cooling; a gas cooling device is additionally arranged above the water-cooling roller, made of red copper and of a fan-shaped hollow interlayer structure, a cooling water pipe for cooling is arranged on the side, close to the water-cooling roller, of a copper plate, a plurality of exhaust holes are drilled in the copper plate, and cooling gas is introduced into a hollow interlayer; and the funnel and the tundish which are used for casting the molten metal, a tundish moving mechanism and a water-cooling roller mechanism are placed on the same moving trolley, the slice crushing mechanism is arranged below the water-cooling roller and comprises two shafts which rotate relatively, each shaft is provided with multiple rows of external gears, and the gears of the two shafts are arranged in a staggered mode, so that the magnetic performance is improved.

Description

technical field [0001] The invention belongs to the technical field of vacuum quick-setting furnaces, in particular to a double-sided cooling multifunctional high-efficiency vacuum quick-setting furnace. Background technique [0002] The existing vacuum quick-setting furnace is a water-cooled roller single-sided cooling sheet quick-setting furnace (SC furnace). In the melting chamber, the pure metal raw material is melted in the inductor, and after passing through the tundish, the surface of the water-cooled roller is quick-condensed into a thin sheet, and then Falling into the water-cooled plate for secondary cooling, stirring on the water-cooled plate through a stirring mechanism with cold air to reach the temperature of the furnace, and then manually removing the flakes from the furnace, the metal flakes are cooled on one side on the surface of the water-cooled roller, and the side of the flake sticking roller crystallizes Good, but the free side crystallization effect is...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/06B22F9/04
CPCB22D11/0611B22D11/068B22D11/0682B22F9/04B22F2009/045
Inventor 王吉刚王玉鹏徐福兴
Owner 沈阳广泰真空科技股份有限公司
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