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High-performance carbon fiber reinforced polyamide composite material and preparation method thereof

A composite material and carbon fiber technology, applied in the field of carbon fiber reinforced polyamide composite materials, can solve the problems of surface structure damage, carbon fiber mechanical performance reduction, poor compatibility, etc., achieve high mechanical performance retention rate, improve compatibility, compatibility sex increasing effect

Inactive Publication Date: 2016-05-04
SHANGHAI PRET COMPOSITES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, the surface of carbon fiber is chemically inert, and the compatibility with the resin matrix after the preparation of the composite material is relatively poor, resulting in the excellent performance of the composite material cannot be effectively exerted, so the surface of the carbon fiber needs to be modified before the preparation of the composite material. Chemical modification, chemical oxidation modification, ray irradiation modification and other methods generally use strong oxidizing substances or oxidize the surface of carbon fibers in a special environment to generate more polar functional groups on the surface of carbon fibers. Although the above methods can Effectively improve the compatibility between carbon fiber and resin matrix and increase the mechanical properties of composite materials, but the surface structure of carbon fiber is destroyed in a strong oxidative environment, and new defects are generated on the surface of carbon fiber, resulting in a certain degree of mechanical properties of carbon fiber Therefore, an ideal carbon fiber surface modification method is to increase the polar functional groups on the carbon fiber surface without changing the carbon fiber surface structure, so as to increase the interfacial bonding force between the carbon fiber and the resin matrix.

Method used

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  • High-performance carbon fiber reinforced polyamide composite material and preparation method thereof
  • High-performance carbon fiber reinforced polyamide composite material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Place 0.3g of chopped carbon fiber in 110°C, 0.05mol / L Michaelis acid / ethylbenzene solution, react for 2h, wash with absolute ethanol several times after the reaction, and dry in a vacuum environment at 80°C for 6h to obtain Carbon fibers with surface carboxyl functionalization;

[0039] Weigh 2.52kg of polyamide resin, dry at 100°C for 4h, weigh 0.15kg of toughening agent, 7.5g of antioxidants 1010 and 168, and 15g of lubricant and mix them uniformly in a high-speed mixer to obtain a resin mixture;

[0040] Add the homogeneously mixed resin mixture into the twin-screw extruder (the diameter of the screw is 35mm, and the ratio of length to diameter is L / D=36) through the main feed port, and the carbon fiber after surface carboxyl functionalization treatment is added through the side feed port To the extruder, the control temperature of each section of the twin-screw extruder (from the feeding port to the nozzle outlet) is 220°C, 230°C, 235°C, 235°C, 235°C, 235°C, 235°C,...

Embodiment 2

[0043] Place 0.6g of chopped carbon fiber in a 0.05mol / L Michaelis acid / ethylbenzene solution at 110°C, react for 2h, wash with absolute ethanol several times after the reaction, and dry in a vacuum environment at 80°C for 6h to obtain Carbon fibers with surface carboxyl functionalization;

[0044] Weigh 2.22 kg of polyamide resin, dry at 100°C for 4 hours, weigh 0.15 kg of toughening agent, 7.5 g of antioxidants 1010 and 168, and 15 g of lubricant and mix them uniformly in a high-speed mixer to obtain a resin mixture;

[0045]Add the homogeneously mixed resin mixture into the twin-screw extruder (the diameter of the screw is 35mm, and the ratio of length to diameter is L / D=36) through the main feed port, and the carbon fiber after surface carboxyl functionalization treatment is added through the side feed port To the extruder, the control temperature of each section of the twin-screw extruder (from the feeding port to the nozzle outlet) is 220°C, 230°C, 235°C, 235°C, 235°C, 2...

Embodiment 3

[0048] Place 0.6g of chopped carbon fiber in a 0.05mol / L Michaelis acid / ethylbenzene solution at 110°C, react for 1h, wash with absolute ethanol several times after the reaction, and dry in a vacuum environment at 80°C for 6h to obtain Carbon fibers with surface carboxyl functionalization;

[0049] Weigh 2.22 kg of polyamide resin, dry at 100°C for 4 hours, weigh 0.15 kg of toughening agent, 7.5 g of antioxidants 1010 and 168, and 15 g of lubricant and mix them uniformly in a high-speed mixer to obtain a resin mixture;

[0050] Add the homogeneously mixed resin mixture into the twin-screw extruder (the diameter of the screw is 35mm, and the ratio of length to diameter is L / D=36) through the main feed port, and the carbon fiber after surface carboxyl functionalization treatment is added through the side feed port To the extruder, the control temperature of each section of the twin-screw extruder (from the feeding port to the nozzle outlet) is 220°C, 230°C, 235°C, 235°C, 235°C, ...

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Abstract

The invention discloses a high-performance carbon fiber reinforced polyamide composite material, which comprises the following components in percentage by weight: 60-85% of polyamide resin, 3-10% of flexibilizer and 10-30% of surface functionalized carbon fiber. The high-performance carbon fiber reinforced polyamide composite material has the beneficial effects that 1. the surface carboxyl functionalization of carbon fiber is realized, the surface structure of the carbon fiber is not damaged in the whole reaction process, the self mechanical property of the carbon fiber is not influenced, and the compatibility between the carbon fiber and a resin matrix can be improved by introducing the surface carboxyl functional group of the carbon fiber; and 2. the interface unsticking phenomenon caused by thermal expansion, water diffusion and other factors can be effectively prevented, and the carbon fiber reinforced polyamide composite material can be guaranteed to have high mechanical property conservation rate in an environment of high temperature and high humidity.

Description

technical field [0001] The invention relates to a high-performance carbon fiber reinforced polyamide composite material and a preparation method of the composite material. Specifically, the carboxyl-functionalized carbon fiber is combined with polyamide to prepare high-performance composite materials. Background technique [0002] Polyamide is a general term for a class of polymers that contain repeated amide groups (-CONH-) in the molecular chain formed by polycondensation or self-polymerization of diamines and dibasic acids or amino acid lactams. According to the number of carbon atoms contained in dibasic acids and diamines or amino acids in the synthetic monomers, polyamides can be divided into PA6, PA66, PA610, PA46, PA1010, PA612, PA1212, PA6T, PA9T, etc. Among them, PA6 and PA66 account for more than 90% of the total polyamide. Polyamide has excellent mechanical properties, thermal properties, chemical resistance, self-lubricating properties, optical properties, ele...

Claims

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Application Information

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IPC IPC(8): C08L77/02C08L51/06C08L83/04C08K9/04C08K7/06C08K5/134C08K5/526
CPCC08L77/02C08L2201/08C08L2205/03C08L51/06C08L83/04C08K9/04C08K7/06C08K5/1345C08K5/526
Inventor 张海生陈萌陈永东张祥福周文
Owner SHANGHAI PRET COMPOSITES
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