A hot isostatic pressing method for improving the surface quality of parts
A technology of hot isostatic pressing and surface quality, applied in the field of static pressing, can solve the problems of uneven distribution of alloy elements, reduce the surface quality of parts, etc., and achieve the effects of excellent comprehensive performance, reducing friction and improving creep deformation efficiency.
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Embodiment 1
[0038] In this embodiment, FGH97 alloy powder is used as the base material to improve the high-temperature oxidation resistance and corrosion resistance of the alloy; AlTiN is used as the coating material, which has high hardness and wear resistance, and can also reduce the friction of the material . Since the solid solution temperature of the main strengthening phase of FGH97 is 1180°C, the hot isostatic pressing process parameter temperature is 1100°C, and the pressure is selected as 120MPa. Utilize the method of the present invention to manufacture aircraft engine and turbine blade parts according to above-mentioned parameter, concrete steps are as follows:
[0039] (1) According to the structure of the turbine blade parts, the matching hot isostatic pressure jacket and shape-controlling core are designed, and the lower part of the jacket is processed into a U shape, which can reduce the welding points at the bottom and reduce the risk of leakage caused by welding; shape-co...
Embodiment 2
[0046] Inconel 625 turbine disk parts were fabricated using the present invention. With the development of aerospace technology, the thrust-to-weight ratio of aeroengines is increasing, and the inlet temperature is also increasing. Nickel-based alloy is an excellent high-temperature alloy. More than 50% of modern gas turbine engines use high-temperature alloys, of which nickel-based materials account for about 40%. Nickel-based alloys are commonly used as materials for engine hot-end parts, and have excellent comprehensive properties under medium and high temperature conditions. However, with the increase of the thrust-to-weight ratio, higher requirements are placed on the high-temperature performance and surface quality of the material. In view of the above problems, the present invention uses Inconel 625 powder as a raw material and TiN as a coating material to improve the high temperature strength, wear resistance and surface quality of the base material. Specific steps a...
Embodiment 3
[0053] Utilize the present invention to improve wear resistance and surface quality of TC4 parts, concrete steps are as follows:
[0054] (1) Design the corresponding sheath and shape-controlling mold according to the shape of the part; select TC4 alloy powder with an average particle size of about 100 μm, and purify the powder before hot isostatic pressing;
[0055] (2) The shape-controlling core and sheath are processed by machining, and a layer of TiN coating is sprayed on the surface of the shape-controlling core by PVD method, and the thickness of the coating is 30 μm;
[0056] (3) Fix the shape-controlling core in the sheath, weld the upper and lower parts of the sheath together by welding; fill the powder into the inside of the sheath, vibrate it, and carry out air extraction treatment at a high temperature of 600°C. The vacuum degree in the sleeve reaches 10 -4 Pa, seal the exhaust port.
[0057] (4) Carry out hot isostatic pressing treatment on the sheath, the proce...
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