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A kind of porcelain brick and its production method and production line

A production method and technology of porcelain tiles, applied in the field of porcelain tiles, can solve the problems of thin decorative patterns on the surface of porcelain tiles and easy wear and tear, and achieve rich color textures, good wear resistance, durability and layering strong effect

Active Publication Date: 2017-05-10
GUANGDONG TIANBI CERAMICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to overcome the defect that the surface decorative pattern layer of the existing porcelain tiles after inkjet printing is thin and easy to wear during use, and to provide a porcelain tile with a combination of micropowder cloth texture and inkjet printing texture And its production method and production line, the thickness of the decorative pattern layer on the surface of porcelain tiles is controllable, not only has rich three-dimensional surface texture, bright colors, has a certain artistic beauty, the overall decorative effect can be compared with full glazed products, and is durable The abrasiveness is equivalent to that of ordinary polished tiles, and the surface decoration pattern is not easy to wear, and it is more durable in use

Method used

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  • A kind of porcelain brick and its production method and production line
  • A kind of porcelain brick and its production method and production line
  • A kind of porcelain brick and its production method and production line

Examples

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Comparison scheme
Effect test

Embodiment 1

[0044] combine figure 1 , 2 , 3 and Figure 6 , a production method of a porcelain tile is described, the steps are as follows:

[0045] 1) Preparation of fabric pre-pressed layer: choose ordinary polished brick body powder, carry out ball milling and mixing, spray drying according to the preparation process of ordinary porcelain tile fabric, and lay a common fabric layer through the first material distributing device 61, and the fabric layer is pre-pressed Device 62 (belt rolling device) is pressed and formed to form a fabric pre-pressed layer 1 with a thickness of 4mm, and the bulk density of the fabric pre-pressed layer 1 is 0.9g / cm 3 ;

[0046] 2) Inkjet printing: Use the inkjet printing system 63 to print the penetrating ink on the fabric prepress layer 1 in step 1) according to the pattern requirements, and the penetrating effect formed after the ink seeps down and the original ceramic powder cloth effect are interlaced and superimposed, wherein the printing The pen...

Embodiment 2

[0057] A method for producing porcelain tiles, the steps are as follows:

[0058] 1) Preparation of the fabric pre-pressed layer: select ordinary polished brick body powder to carry out ball milling, mixing and spray drying according to the preparation process of ordinary porcelain tile fabrics, and lay the first ordinary fabric layer through the first material distribution device 61, the fabric layer Pressed and formed by the pre-pressing device 62 to form a fabric pre-pressed layer 1 with a thickness of 7 mm and a bulk density of 1.1 g / cm 3 ;

[0059] 2) Inkjet printing: use the inkjet printing system 63 to print the penetrating ink on the pre-pressed layer of the fabric described in step 1) according to the pattern requirements. The ink is a combined aqueous solution of ferrous chloride, potassium chromate and nickel acetate.

[0060] 3) Secondary distributing: through the second distributing device 64, the ordinary porcelain tile body powder is laid on the ink printing s...

Embodiment 3

[0068] A method for producing porcelain tiles, the steps are as follows:

[0069] 1) Preparation of the fabric pre-pressed layer: select ordinary polished brick body powder to carry out ball milling, mixing and spray drying according to the preparation process of ordinary porcelain tile fabrics, and lay the first ordinary fabric layer through the first material distribution device 61, the fabric layer Pressed and formed by the pre-pressing device 62 to form a fabric pre-pressed layer with a thickness of 6mm and a bulk density of 1.0g / cm 3 ;

[0070] 2) Inkjet printing: use the inkjet printing system 63 to print the penetrating ink on the pre-pressed layer of the fabric described in step 1) according to the pattern requirements, and the penetrating effect formed after the ink seeps down and the original ceramic powder cloth effect are interlaced and superimposed, wherein the printing The penetrating ink is a combined aqueous solution of nickel acetate, zirconium hypochlorite a...

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Abstract

The invention discloses a ceramic brick and a production method and a production line thereof. The production line comprises a first fabric device (61), a prepressing device (62), an ink-jet printing system (63), a second fabric device (64), a pressing machine device (65), a drying system (66), a firing system (67) and a cutting and polishing system which are sequentially connected through a belt. The method comprises the steps that ceramic powder is prepressed to obtain a fabric prepressing layer, the volume density of the fabric prepressing layer is controlled to range from 0.9 g / cm<3> to 1.2 g / cm<3>, and an ink-jet printer is used for printing permeation ink on the fabric prepressing layer. The ink-jet printing pattern texture permeating upwards from the ink printing face of the fabric layer can be obtained, and the thickness of the ink-jet printing pattern layer is larger than or equal to 0.5 mm. The thickness of the ceramic brick product decoration pattern layer is controllable, and the micro-powder fabric texture and the ink-jet printing texture are combined, so that the pattern layer is abundant and three-dimensional, has the bright color, has the certain art beauty, and is good in abrasion, not prone to abrasion and durable to use.

Description

technical field [0001] The invention relates to the field of building ceramic materials, in particular to a production method and production line of porcelain tiles and porcelain tiles prepared by the method or through the production line. Background technique [0002] In the prior art, the glazed tile production line is as attached Figure 4 As shown, it includes a distributing device 41, a press device 42, a drying kiln 43, an inkjet printer 44, and a firing kiln 45 arranged in sequence; brick adobe powder is laid out once, formed by a press and dried to form a brick adobe. Decorative pattern glazes are arranged on the top, and different texture patterns are presented after firing. Although the obtained polished glazed tiles are rich in color and excellent in decorative effect, they have low hardness and poor wear resistance. [0003] The production line of polished tiles is attached Figure 5 As shown, it includes the first distributing device 51, the second distributing...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04F13/077B32B18/00B32B38/14B32B38/16
Inventor 王正旺饶平根汪成东章庆卫储璐吉旖
Owner GUANGDONG TIANBI CERAMICS
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