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10-35kv insulating tubular bus and manufacturing method thereof

A technology of insulating tubes and busbars, which is applied in the direction of insulating cables, insulating conductors, and insulating conductors/cables. It can solve the problems of thermal expansion and contraction of insulating materials and conductive materials, cracking of insulating layers, damage of insulating layers, and high cost. The effects of increasing comprehensive competitiveness, small dielectric loss, and reducing manufacturing costs

Active Publication Date: 2015-09-09
大连联合高分子材料有限公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, at present, the manufacturing process of the insulating layer of the insulating tubular bus produced in China still needs to be improved and perfected. For example, there is a gap between the PTFE-wrapped insulating tubular bus and the wrapping insulating layer, and there is a problem of high partial discharge; Epoxy resin cast insulated tubular busbars have high costs, and the thermal expansion and contraction of insulating materials and conductor materials are inconsistent, which may cause cracks in the insulating layer; EPDM three-layer co-extruded insulating tubular busbars cannot realize the direct bending Extrusion, after the extrusion is completed, there may be quality problems such as the insulation layer may be damaged or the conductor will crack, etc.

Method used

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  • 10-35kv insulating tubular bus and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Example 1 Preparation of three-layer co-extruded heat-shrinkable sleeve by irradiation crosslinking

[0043] Raw material composition: inner conductor shielding layer and outer insulating shielding layer: 100 parts by weight of polyethylene LDPE; 50 parts by weight of conductive functional filler high-structure carbon black; 1.5 parts by weight of antioxidant; lubricant (silicone and stearin Zinc acid) 4.5 parts by weight. Middle insulating layer: 10 parts by weight of rubber EPDM; 30 parts by weight of polyethylene LDPE; 10 parts by weight of thermoplastic elastomer EVA; 2 parts by weight of antioxidant; 1 part by weight of antioxidant; zinc fatty acid) 1.5 parts by weight;

[0044] Preparation of three-layer co-extruded heat-shrinkable sleeve:

[0045] A: Masterbatch preparation of the inner conductor shielding layer and the outer insulating shielding layer: the components of the inner conductor shielding layer and the outer insulating shielding layer are mixed acco...

Embodiment 2

[0050] Example 2: Preparation of three-layer co-extrusion heat-shrinkable sleeve by silane crosslinking method

[0051] Raw material composition: inner conductor shielding layer and outer insulating shielding layer: 100 parts by weight of polyethylene LDPE; 50 parts by weight of conductive functional filler high-structure carbon black; 1.5 parts by weight of antioxidant; lubricant (silicone and stearin Zinc acid) 4.5 parts by weight; silane crosslinking agent A171 2.0 parts by weight; initiator DCP 0.16 parts by weight; catalyst DBTDL 1.0 parts by weight. Middle insulating layer: 10 parts by weight of rubber EPDM; 30 parts by weight of polyethylene LDPE; 20 parts by weight of thermoplastic elastomer EVA; 2 parts by weight of antioxidant; 2 parts by weight of antioxidant; fatty acid zinc) 1.5 parts by weight; silane crosslinking agent A171 2.5 parts by weight; initiator DCP 0.18 parts by weight; catalyst DBTDL 0.65 parts by weight.

[0052] A: Masterbatch preparation of the in...

Embodiment 3 3

[0057] Example 3 Preparation of three-layer co-extrusion prefabricated 10-35kv insulated tubular busbar

[0058] A copper tube is selected as the metal tube conductor 1, with an outer diameter of 100 mm, a tube wall thickness of 8 mm, and a tube length of 6000 mm;

[0059] 1) Use a polishing tool to treat the burrs on the surface of the copper tube conductor 1, and use cleaning equipment to clean the copper tube conductor 1 to remove the dust on its surface, and finally use a clean towel dipped in acetone or alcohol to clean and wipe the surface;

[0060] 2) Shrink the three-layer co-extruded heat-shrinkable sleeve 2 prepared in Example 1 on the outer surface of the treated copper tube conductor 1;

[0061] 3) The outer surface of the three-layer co-extruded heat-shrinkable sleeve 2 is put into the full-length grounding screen 3;

[0062] 4) The outer surface of the metal grounding shielding layer is then covered with the outer sheath layer 4, which can effectively prevent th...

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Abstract

The invention discloses a three-layer coextruded preformed 10-35KV insulating tubular bus and a manufacturing method thereof. The section structure of the tubular bus has four layers, namely a metal tube conductor layer, a three-layer coextruded heat-shrinkage bush layer, a metal grounding shielding layer and an outer protective jacket layer in sequence from inside to outside. The present application provides a preformed product of the 10-35KV insulating tubular bus, which breaks through the traditional technology of processing the tubular bus by adopting polytetrafluoroethylene lapping or a heat-shrinkage multilayer bush. The 10-35KV insulating tubular bus has the characteristics that the three-layer coextruded heat-shrinkage bush formed by single coextrusion can be well jointed with a metal conductor tube without a clearance, so that a phenomenon of expansion with heat and contraction with cold due to the influence of cold and hot environments is eliminated, and interference of electric fields and magnetic fields of other tubular buses is avoided; meanwhile, the production process of the present application is simple and feasible, the manpower and the labor intensity are reduced, the product quality is not influenced by human factors, the production efficiency and the yield are greatly improved, the cost is lowered, and comprehensive competitiveness are increased for enterprises.

Description

technical field [0001] The invention relates to a three-layer co-extruded prefabricated 10-35kv insulating tubular busbar and a preparation method thereof, belonging to the field of manufacturing and processing of tubular busbars. Background technique [0002] Insulated tubular busbar has the characteristics of high current, good heat dissipation, low skin effect, low power loss, high mechanical strength, good insulation performance, anti-environmental interference, high safety factor, convenient installation and maintenance, and long service life. It has been recognized and accepted by more and more customers, and has been widely used in power transmission and transformation lines. However, at present, the manufacturing process of the insulating layer of the insulating tubular bus produced in China still needs to be improved and perfected. For example, there is a gap between the polytetrafluoroethylene-wrapped insulating tubular bus and the wrapping insulating layer, and th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B9/02H01B7/02H01B7/28H01B13/00H01B13/14H01B13/24
Inventor 王睿孟东方杨洋
Owner 大连联合高分子材料有限公司
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