Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Filling material with PET and PTT composite filament as raw materials and manufacturing method thereof

A filling material and composite yarn technology, which is applied in the fields of wadding treatment, textile and paper making, fiber treatment, etc., can solve the problems of performance degradation, allergies, washing resistance, etc., and achieve excellent warmth retention, comfortable use, and excellent softness Effect

Inactive Publication Date: 2015-04-22
福建省海兴凯晟科技有限公司
View PDF6 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Down is the light and fluffy natural filling in the world. Down has a star-shaped structure. There are countless small spaces in the down silk, which can contain a lot of air. Therefore, it is soft, warm, fluffy and good elasticity. It is very suitable for As a filler for cold-proof clothing, the disadvantage of down is that it is the feathers of artificially raised animals, so there may be some natural microorganisms or odors, some odors will appear after a long time, children and other individuals may have allergies, etc. Moreover, as a filler, there is the case of drill down, that is, some down will run out from the gap between the sewing lines of the fabric, and it is not washable, and it is prone to agglomeration and deviation after washing, and the price of down is very high, and the price of good down It can be around 500,000-600,000 yuan
[0004] Polyester hollow fiber and superfine fiber are some special fibers processed by machinery. For example, the section of hollow fiber is hollow, and the fiber is three-dimensional curled. The air layer inside the fiber blocks the loss of body temperature, so that the skin surface temperature It will be lost quickly due to the harsh external weather, and achieve the function of heat preservation. The microfiber produces softness through the fineness of the fiber. Polyester hollow or microfiber is used to imitate the state of down to achieve warmth, fluffy, rebound and other properties. , since the state of polyester fiber is machined the day after tomorrow, the disadvantage is that there is a big gap in various properties compared with down, and the washing performance is worse, and the performance drops by more than 30% after washing and before washing.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment approach

[0027] The present invention uses PET and PTT composite silk as raw material filling material and preparation method thereof, which includes two contents of product and method; the product includes three specific implementation modes: one is made of PET and PTT composite silk fiber 100% through It is opened or processed into a filling material by a ball forming machine; one is a mixture of PET and PTT composite silk fibers and other chemical fibers, which is opened or processed into a filling material by a ball forming machine, and the mixing ratio is 100%>PET and PTT Composite short fiber > 0%, the rest is other fibers; the last one is made of PET and PTT composite silk fiber mixed with natural animal fiber feather, wool, etc., and then opened or processed into a balling machine to form a filling material. The mixing ratio is 100%>PET and PTT composite filament staple fiber>0%, the rest is other fibers.

[0028] The preparation method of the present invention is improved on t...

Embodiment 2

[0042] Embodiment 2 (taking the production of PET and PTT composite silk fiber mixed with wool as an example):

[0043] Raw materials: 1. PET and PTT composite wire 3.6dtex*30mm;

[0044] 2. Australian wool: main body length 30mm;

[0045] Blending ratio: PET and PTT composite yarn 65%; wool 35%;

[0046] Process route: PET and PTT composite yarn mixed with wool - through bale opener - cotton feeding machine - cotton opener (opener) - rubbing machine (balling machine) - packing;

[0047] Process parameters: PET and PTT composite yarn and wool are evenly mixed, and evenly fed into the cotton feeding machine after unpacking. The cotton feeding speed is 18HZ, and then fed to the opener by laying the cotton chain flat. The cylinder speed of the opener It is 50HZ, the ball forming speed is 15HZ, and the ball forming time is 300 seconds. The mixing uniformity of PET and PTT composite yarn and wool and the uniformity of ball forming are controlled to ensure uniform size, non-sticki...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a filling material with PET and PTT composite filament as raw materials and a manufacturing method. The down jacket and the cold protective clothing adopting the filling material are low in cost, good in heat insulation performance and free of odor. At the moment, the PET and PTT composite filament fiber are curly and have elasticity, and the stable filling material with good quality is obtained. The filling material includes the PET and PTT composite filament fiber and mixed fiber components which are mixed, then opened or pelletized to make the filling material. The content of the PET and PTT composite filament fiber is larger than 0 and smaller than 100%. The content of the mixed fiber components is larger than or equal to 0 and smaller than 100%. The manufacturing method of the filling material is further disclosed and includes the following steps of (1) mixing, (2) cotton feeding; (3) opening and (4) pelletizing.

Description

technical field [0001] The invention relates to a filling material and a preparation method thereof, which are used for filling cold-proof clothing and down jackets. Background technique [0002] Most of the filling materials of common cold-proof clothes and down jackets at present adopt materials such as down or polyester hollow, microfiber. [0003] Down is the light and fluffy natural filling in the world. Down has a star-shaped structure. There are countless small spaces in the down silk, which can contain a lot of air. Therefore, it is soft, warm, fluffy and good elasticity. It is very suitable for As a filler for cold-proof clothing, the disadvantage of down is that it is the feathers of artificially raised animals, so there may be some natural microorganisms or odors, some odors will appear after a long time, children and other individuals may have allergies, etc. Moreover, as a filler, there is the case of drill down, that is, some down will run out from the gap bet...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D01G35/00
CPCD04H1/4382D04H1/02
Inventor 欧阳文咸张连京郑扎贤
Owner 福建省海兴凯晟科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products