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Equipment and method for processing and cutting solar silicon wafers

A technology of solar silicon wafers and cutting equipment, applied in stone processing equipment, working accessories, manufacturing tools, etc., can solve the problems of increasing the cost of mortar replacement and equipment maintenance, affecting the cutting ability of mortar, and becoming waste mortar, etc., to achieve saving The effect of resources, low cost of use, and reduced demand

Active Publication Date: 2016-08-31
江苏美科太阳能科技股份有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing slicer silicon wafer wire cutting, nearly 35--45% of the silicon material is cut into fine powder and a small amount of iron fine powder worn by the steel wire enters the circulating mortar system together with the cutting mortar, and a large amount of fine powder adheres to the The silicon carbide surface participates in the cutting together with the mortar, resulting in an increase in the density and viscosity of the mortar, which affects the cutting ability of the mortar and decreases with the increase of the cutting time. The user can only replace the waste mortar with a new one after each cut. And to compensate for changes in mortar density, a large amount of available mortar becomes waste mortar together, which increases the cost of mortar replacement and equipment maintenance costs

Method used

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  • Equipment and method for processing and cutting solar silicon wafers
  • Equipment and method for processing and cutting solar silicon wafers

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Embodiment Construction

[0017] In order to make the technical solution of the present invention clearer, the present invention will be further described below in conjunction with the accompanying drawings.

[0018] The equipment used includes one NTC PV800 slicer and several plastic or metal materials.

[0019] Such as figure 1 and figure 2 as shown,

[0020] a. Make a fixed-volume sealed semi-circular buoy 111 using plastic or metal materials, the outer diameter of the buoy 111 is 1000 cm, and the inner diameter of the buoy 111 is 400 cm.

[0021] b. Fix the buoy 111 on the top left side in the slurry tank 115 of the slicer PV800, so that the mortar stirring blades 114 and 116 in the slurry tank can operate normally;

[0022] c. Monitor whether there is residual waste slurry in the slurry tank, and clean it up, and then add 500KG new mortar in the slurry tank 116;

[0023] d. Install the silicon block and start the NTC PV800 slicer, the mortar in the slurry tank will be fully recycled automatic...

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Abstract

The invention belongs to the field of slicing of solar photovoltaic wafers and solar slicing machines, and particularly relates to a device and method for slicing solar silicon wafers. The device is used for cutting silicon blocks into silicon wafers in the solar cell producing process. A slicing machine achieves slicing through a steel wire and slurry. A wire net is arranged on a guide wheel of the silicon wafer slicing machine, and a sand blasting nozzle workpiece, a platform clamping workpiece and the like are arranged on the wire net. A silicon block is arranged on a clamping tool, and a slurry pump motor guides slurry in a slurry tank to the wire net on the guide wheel, so that the slurry makes contact with the silicon block, and the silicon block is cut to silicon wafers. A semicircular floating drum of a fixed volume is additionally arranged in an original slurry tank, the volume of the whole slurry tank is reduced, the liquid level of the slurry in the slurry tank is increased, normal operation of the device is guaranteed, and the purpose of reducing slurry consumption to save cost is achieved.

Description

technical field [0001] The invention belongs to the field of solar photovoltaic slicing processing, in particular to a novel solar silicon chip processing and cutting device and method, and belongs to the field of solar slicing machines. Background technique [0002] With the rapid development of the photovoltaic industry, the number of solar silicon wafer cutting equipment is increasing significantly every year. Among them, the demand for cutting mortar for cutting equipment has exceeded 1,500 tons per day. The competitive pressure of the international market has forced more and more silicon wafer cutting companies to reduce production costs and improve the high-quality rate of silicon wafer cutting to improve competitiveness and viability. At present, the process and operation process of silicon wafer cutting in various companies are roughly the same. How to achieve better benefits under the same process and process requires attention to details, making improvements in sm...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28D7/00B28D5/04
CPCB28D5/045B28D7/00
Inventor 陈乔玉陆继波王禄堡
Owner 江苏美科太阳能科技股份有限公司
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