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Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof

An ultrasonic, zero-emission technology, applied in the continuous processing of textile materials, textile and papermaking, vibration processing, etc., can solve the problems of serious pollution COD value, large amount of water for washing, incomplete chromatography, etc., and achieve high dry and wet rubbing fastness. , Wide application, simple process effect

Inactive Publication Date: 2014-12-24
常州市奋发印染设备有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Sulfur dyes for textile printing and dyeing Coloring dyes are commonly used and indispensable raw materials in our printing and dyeing industry. In the past, sulfur dyes have troubled us for a long time in the dyeing process: 1. Poor color fastness; 2. The shade is not bright enough; 3. Strong 4. The chromatogram is incomplete, and bright colors cannot be achieved; 5. The water consumption for washing is large, the pollution is serious, and the COD value in the sewage is also extremely high

Method used

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  • Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof

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Embodiment Construction

[0017] The present invention will now be further described in conjunction with specific examples. The following examples are intended to illustrate the present invention but not to further limit the present invention.

[0018] Such as figure 1 The shown multifunctional ultrasonic ion continuous zero-emission dyeing machine includes a constant tension unwinding system 1, an etherification treatment system 2, an ion reactive drying system 3, a vulcanization dyeing system 4, and the first infrared constant temperature wet short steaming system. 5. Indigo dyeing system 6, the second infrared constant temperature wet short steaming system 7, the constant tension yarn storage system 8 and the multi-unit constant tension winding system 9.

[0019] The constant tension unwinding system 1 includes a programmable logic controller, a tension sensor, a pressure sensor, an air cylinder, and a proportional valve. The output end of the tension sensor is electrically connected to the input end of ...

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Abstract

The invention relates to a multifunctional ultrasonic ion continuous zero-discharge dyeing machine which comprises an unreeling system, an etherealization treatment system, an ionic reaction type drying system, an ultrasonic dyeing system, an infrared constant-temperature econtrol system and a reeling system. The invention also relates to a dyeing process of the multifunctional ultrasonic ion continuous zero-discharge dyeing machine. The dyeing process sequentially comprises the following steps of unreeling, performing etherealization treatment, drying, dyeing, performing color-fixation reduction econtrol drying, and reeling. The multifunctional ultrasonic ion continuous zero-discharge dyeing machine has the beneficial effects that the dry and wet rubbing fastness after dyeing is high, fading is not caused by soaping and alkali steaming, the process is simple, less pollution is generated, mass production can be realized, and the multifunctional ultrasonic ion continuous zero-discharge dyeing machine can be used for preparing shuttling yarns and is wide in application range.

Description

Technical field [0001] The invention relates to a multifunctional ultrasonic ion continuous zero-discharge dyeing machine and its dyeing process. Background technique [0002] Sulfur dyes are commonly used and indispensable raw materials in our printing and dyeing industry. In the past, sulfur dyes have long troubled us in the dyeing process: 1. poor color fastness; 2. shading is not bright enough; 3. strong Decrease; 4. The chromatogram is incomplete and can not achieve fresh colors; 5. The washing water consumption is large, the pollution is serious, and the COD value in the sewage is extremely high. [0003] Conventional dyeing adopts vulcanization dyeing process. The process flow is: unwinding → caustic soda penetrant boiling → dyeing → oxidation → washing → neutralization oxidation → drying → (sizing) → winding. The yarn obtained by conventional dyeing fades seriously. The wet and dry rubbing fastness is 2 to 3 grades, and the washing fastness is 3 to 3.5 grades. [0004] Afte...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06B21/00D06B13/00
Inventor 杨杰叶家龙
Owner 常州市奋发印染设备有限公司
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