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Technology for preparing natural gas through sulfur resistant methanation by coal-prepared synthesis gases

A technology of sulfur-resistant methanation and coal-to-synthesis gas, applied in the petroleum industry, gas fuel, fuel, etc., can solve the problems of affecting the quality of natural gas, reducing the conversion rate, increasing equipment investment and energy consumption, etc., and achieving the reduction of sulfur-resistant Effects of changing units, reducing equipment size and energy consumption, and saving investment and operating costs

Active Publication Date: 2014-11-19
SEDIN ENG +1
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AI Technical Summary

Problems solved by technology

Although coal-to-natural gas is the best choice for coal cleanliness and optimal utilization, there are still many problems in the above-mentioned industrial coal-to-natural gas technology due to the limitation of methanation nickel-based catalysts: (1) The low-temperature methanol washing makes the synthesis gas have to undergo "thermal (transformation) )-cold (methanol washing)-heat (methanation)-cold (cooling compression)", the temperature has been varied from 300 to 400°C to -40°C for many times, greatly increasing equipment investment, energy consumption and operating costs; ( 2) The separate sulfur-resistant conversion unit not only increases equipment investment and energy consumption, but also due to the low heat release of water vapor conversion, when the syngas temperature and water vapor content fluctuate, it often encounters the phenomenon that the conversion temperature is too low , so that the organic sulfur in the synthesis gas cannot be completely converted into inorganic sulfur, thereby affecting the subsequent sulfur recovery efficiency; (3) Methanation is a strong exothermic reaction. Dilution will greatly increase the cycle equipment investment and cycle energy consumption
The inventors of this patent have further researched and found that when shift and methanation are carried out simultaneously under the dual-function catalyst, three reactions of methanation, water vapor shift and reverse water gas shift inevitably occur, while the syngas prepared by the existing coal gasification technology contain a lot of CO 2 , especially in the synthesis gas of crushed coal pressurized gasification mostly used in coal-to-natural gas technology 2 The volume content is as high as 28%, and after conversion and methanation, CO 2 content will further increase, a large amount of CO 2 It will lead to the occurrence of reverse water shift reaction, which will greatly reduce the conversion rate of CO. After the acid gas is eluted with low-temperature methanol, there are still a large amount of unconverted CO and H in the product gas. 2 Gas, which affects the quality of natural gas and limits its industrial application

Method used

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  • Technology for preparing natural gas through sulfur resistant methanation by coal-prepared synthesis gases
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  • Technology for preparing natural gas through sulfur resistant methanation by coal-prepared synthesis gases

Examples

Experimental program
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Effect test

Embodiment 1

[0036] In this example, the catalysts used in sulfur-tolerant methanation reactor I and sulfur-tolerant methanation reactor II are the same, and the mass composition of the oxide is MoO 3 25wt%-Co 2 o 3 +ZrO 2 15wt% / CeO 2 -Al 2 o 3 60 wt% catalyst, active component MoO 3 and additive Co 2 o 3 +ZrO 2 Loaded on the carrier CeO by impregnation 2 -Al 2 o 3 For the specific preparation method and process, see Example 5 of CN102463118A; the nickel-based catalyst in methanation reactor I and methanation reactor II adopts Topsoe's MCR-2X catalyst. Adopt above-mentioned catalyzer, its concrete technological process and condition are as follows:

[0037] (1) After dust removal and oil removal, the volume composition is H 2 39%, CO 19.6%, CO 2 31.5%, CH 4 9.5% and N 2 The 0.4% synthetic gas first exchanges heat with the outlet gas of the sulfur-tolerant methanation reactor II through the inlet and outlet heat exchanger II, and then exchanges heat with the outlet gas of th...

Embodiment 2

[0042]In this example, the catalysts used in sulfur-tolerant methanation reactor I and sulfur-tolerant methanation reactor II are the same, and the mass composition of the oxide is MoO 3 30wt%-Co 2 o 3 +Fe 2 o 3 +NiO 20wt% / CeO 2 -Al 2 o 3 50 wt% catalyst, active component MoO 3 and additive Co 2 o 3 +Fe 2 o 3 +NiO is loaded on the carrier CeO by impregnation 2 -Al 2 o 3 For the specific preparation method and process, see Example 5 of CN102463118A; the nickel-based catalysts of Methanation Reactor I and Methanation Reactor II adopt Topsoe's MCR-2X catalyst. Adopt above-mentioned catalyzer, its concrete technological process and condition are as follows:

[0043] (1) After dust removal and oil removal, the volume composition is H 2 40%, CO 20%, CO 2 31.7%, CH 4 8.0% and N 2 The 0.3% synthesis gas first exchanges heat with the outlet gas of the sulfur-tolerant methanation reactor II through the inlet and outlet heat exchanger II, and then exchanges heat with th...

Embodiment 3

[0048] In this embodiment, the catalyst used in the sulfur-tolerant methanation reactor I and the sulfur-tolerant methanation reactor II is the same, and its mass composition is MoO 3 35wt%-Co 2 o 3 +KO 2 2wt% / ZrO 2 63 wt% catalyst, active component MoO 3 and additive Co 2 o 3 +KO 2 Loaded on the carrier ZrO by impregnation 2 For the specific preparation method and process, see Example 14 of CN103495421A; the nickel-based catalyst of the methanation reactor I and the methanation reactor II adopts Davy's CEG-LH catalyst. Adopt above-mentioned catalyzer, its concrete technological process and condition are as follows:

[0049] (1) After dust removal and oil removal, the volume composition is H 2 40%, CO 20%, CO 2 30.3%, CH 4 9.5% and N 2 The 0.2% synthetic gas first exchanges heat with the outlet gas of the sulfur-tolerant methanation reactor II through the inlet and outlet heat exchanger II, and then exchanges heat with the outlet gas of the sulfur-tolerant methanat...

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Abstract

The invention relates to a technology for preparing natural gas through sulfur resistant methanation by coal-prepared synthesis gases, which is characterized in that coal-prepared synthesis gases is subjected to secondary sulfur resistant transformation and methanation reaction on a molybdenum-based bifunctional catalyst, then is eluted by methanol at low temperature to remove acidic gas, and finally, the Ni-based methanation catalyst is used for performing secondary methanation reaction on unreacted CO and H2 to obtain the excellent natural gas product. The technology for preparing natural gas has the advantages of simple process flow, less equipment investment, low comprehensive energy consumption and excellent natural gas product.

Description

technical field [0001] The invention belongs to a process for producing natural gas from coal, in particular to a process for producing natural gas through sulfur-resistant methanation of synthetic gas produced from coal. Background technique [0002] my country is rich in coal, poor in oil and low in gas, and the proportion of natural gas consumption is far lower than the world average. In recent years, with the rapid increase of natural gas demand in my country, the gap between domestic natural gas supply and demand has gradually increased, which in turn has restricted the steady and rapid development of my country's national economy. Coal-to-natural gas is a technology that uses coal as raw material to produce natural gas. It can convert coal into a clean fuel CH that is convenient for long-distance transportation. 4 , is an important way to optimize the domestic energy structure, alleviate the contradiction between supply and demand of natural gas, and realize the effic...

Claims

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Application Information

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IPC IPC(8): C10L3/08
Inventor 张庆庚范辉崔晓曦李晓李德宝贾丽涛孙德魁马英民
Owner SEDIN ENG
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