A kind of manufacturing process of bimetallic band saw blade
A technology of bimetal band and manufacturing process, which is applied in the direction of sawing machine tool manufacturing, manufacturing tools, metal sawing equipment, etc., can solve the problems of low fatigue strength of band saw blades, raw material quality problems, saw back cracks, etc., and achieve residual pressure Reasonable stress distribution, improved fatigue performance, and improved tool life
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Embodiment 1
[0037] The manufacturing process of the bimetallic band saw blade of the present embodiment is as follows:
[0038] A, material selection: the material selection of the sawtooth material is M42 high-speed steel, and the material selection of the sawback material is Rm80 steel; the sawback material and the sawtooth material are preferably pre-spheroidized annealing treatment;
[0039] B. Welding: according to the size of the bimetallic saw blade, the sawtooth material and the saw back material are welded together to obtain a first-class semi-finished product; the welding is preferably laser welding;
[0040]C. Preliminary processing: Straighten the first-grade semi-finished product, and according to the designed tooth shape, mill out the saw teeth on the edge of the first-grade semi-finished sawtooth material to obtain the second-grade semi-finished product;
[0041] D. Heat treatment: quench the obtained secondary semi-finished product at a temperature of 1170°C to 1200°C for ...
Embodiment 2
[0045] The manufacturing process of the bimetallic band saw blade of the present embodiment is as follows:
[0046] A, material selection: the material selection of the sawtooth material is M42 high speed steel, the material selection of the saw back material is Rm80 steel, and the M42 high speed steel includes the weight percentage of the following components: C: 1.10%, W: 1.65%, Mo: 9.5%, Cr : 4.05%, V: 1.20%, S: 0.0015%, P: 0.010%, Co: 8.20%, Si: 0.36%, Mn: 0.60%, and the rest is iron; the weight percentage of the Rm80 steel includes the following components: C : 0.35%, Cr: 3.05%, Mo: 1.98%, Ni: 0.54%, V: 0.36%; S: 0.0015%, P: 0.010%, Mn: 0.68%; Si: 0.46%, the rest is iron; and in advance The annealing treatment is performed on the sawtooth material and the sawback material. As a preference, the annealing treatment on the sawback material and the sawtooth material is specifically spheroidizing annealing treatment.
[0047] B. Welding: Laser welding is used to weld the sawt...
Embodiment 3
[0054] The manufacturing process of the bimetallic band saw blade of the present embodiment is as follows:
[0055] A, material selection: the material selection of the sawtooth material is M42 high speed steel, the material selection of the saw back material is Rm80 steel, and the M42 high speed steel includes the weight percentage of the following components: C: 1.20%, W: 1.0%, Mo: 10.0%, Cr : 4.0%, V: 1.25%, S: 0.002%, P: 0.005%, Co: 9.0%, Si: 0.40%, Mn: 0.1%, and the rest is iron; the weight percentage of the Rm80 steel includes the following components: C : 0.40%, Cr: 2.0%, Mo: 1.0%, Ni: 0.7%, V: 0.5%; S: 0.002%, P: 0.005%, Mn: 0.3%; Si: 0.6%, the rest is iron; and in advance The annealing treatment is performed on the sawtooth material and the sawback material. As a preference, the annealing treatment on the sawback material and the sawtooth material is specifically spheroidizing annealing treatment.
[0056] B. Welding: Laser welding is used to weld the sawtooth materi...
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