Method for preparing low-density oil well cementation cement test block through titanium diboride ceramic beads
A technology of titanium diboride and ceramic microbeads is applied in the field of materials, which can solve problems such as the inability to meet the needs of deep high-temperature oil wells, and achieve the effects of controllable particle size, low production cost and high activity.
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Embodiment 1
[0031] (1) Preparation of titanium diboride ceramic closed-cell hollow microspheres ① Ingredients firing: mix titanium diboride powder with a particle size of 1-15 μm and titanium dihydride powder with a particle size of 5-15 μm in a weight ratio of 95t%: 5wt% After stirring evenly, press it into a billet and dry it, then fire it in a vacuum atmosphere furnace at 1700°C for 3 hours to obtain a sintered body of titanium diboride ceramic material, and process the sintered body of titanium diboride ceramic material into 10~ 15 μm microbeads, ② Liquid preparation: Take 78wt% of 10-15μm titanium diboride ceramic microbeads and 22 wt% of water, add light potassium sulfate foaming agent to the slurry, the concentration is 1g / L ④ Filtration: filter large particles and impurity removal; ⑤ Firing: High-pressure jet high-speed centrifugal rotary spray method is used to form microspheres, and the dehydration expansion temperature is 800°C in a vertical four-zone electric furnace, the dryin...
Embodiment 2
[0045] (1) Preparation of titanium diboride ceramic closed-cell hollow microspheres ① Ingredients firing: mix titanium diboride powder with a particle size of 20-35 μm and titanium dihydride powder with a particle size of 20-30 μm in a weight ratio of 96wt%: 4wt% After stirring evenly, press it into a billet and dry it, then fire it in a vacuum atmosphere furnace at 1800°C for 2.5 hours to obtain a sintered body of titanium diboride ceramic material, and process the sintered body of titanium diboride ceramic material into 20~ 25 μm microbeads ② Dosing: 20-25 μm titanium diboride ceramic microbeads 75 wt%: water 25 wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 1.5g / L ④ Filtration: large particles and impurity removal; ⑤ Firing: High-pressure spraying and high-speed centrifugal rotary spraying method is used to form microspheres. The dehydration expansion temperature is 820°C, the drying and sintering temperature is 1500°C, and the surface mel...
Embodiment 3
[0059](1) Preparation of titanium diboride ceramic closed-cell hollow microspheres ①Batching and firing: mix titanium diboride powder with a particle size of 40-50 μm and titanium dihydride powder with a particle size of 35-45 μm in a weight ratio of 97wt%: 3wt% After stirring evenly, press it into a billet and dry it, then fire it in a vacuum atmosphere furnace at 1900°C for 2 hours to obtain a sintered body of titanium diboride ceramic material, and process the sintered body of titanium diboride ceramic material in a spheroidizing machine into 30~ 35 μm microbeads, ② Liquid preparation: 30-35 μm titanium diboride ceramic microbeads 80 wt%: water 20 wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 2g / L ④ Filtration: large particles and impurity removal; ⑤Firing: adopt high-pressure jet high-speed centrifugal rotary spray method to form microspheres, dehydrate and expand at 850°C in a four-zone electric furnace, dry and sinter at 1600°C, surfac...
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