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Alcohol-based paint for cast steel and method for preparing and using same

An alcohol-based, cast steel technology, applied in casting molding equipment, coatings, casting molds, etc., can solve the problems of high requirements for casting coatings, sinterability, suspension, brushability comparable to coatings, etc., to achieve easy sintering , Good hygroscopicity resistance and good thixotropic performance

Active Publication Date: 2016-04-06
SHANGHAI ZONGHUA IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] China is a big foundry country. Cast steel coating is the most important casting auxiliary material related to the quality of castings. However, the level of domestic cast steel coating is far behind that of foreign countries. Due to the high pouring temperature of cast steel (up to 1750 degrees), it is difficult for casting The requirements for coatings are quite high. The overall level of domestic cast steel coatings is relatively low, and the aggregates with high melting points are blindly pursued. However, the indicators such as sinterability, suspension, and brushability cannot compare with foreign coatings. Monopolized by several foreign brands, such as Foseco, Ashland, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Embodiment 1: cast steel alcohol base paint, it is made up of the component of following percentage by weight: ethanol 15.22%, isopropanol 6.59%, black rosin 0.92%, solvent naphtha 0.62%, magnesium aluminum silicate 1.45%, phenolic resin 1.06 %, polyvinyl alcohol 0.2%, white carbon black 0.3%, attapulgite 0.8%, zircon powder 52.54%, zirconium corundum powder 16.29%, spundstone 0.21%, silica sol 1.5%, pyrophyllite powder 2.3%.

[0039] According to the total weight of the cast steel alcohol-based coating is 100Kg, the ingredients are: ethanol 15.22Kg, isopropanol 6.59Kg, black rosin 0.92Kg, solvent oil 0.62Kg, magnesium aluminum silicate 1.45Kg, phenolic resin 1.06Kg, Polyvinyl alcohol 0.2Kg, white carbon black 0.3Kg, attapulgite 0.8Kg, zircon powder 52.54Kg, zirconium corundum powder 16.29Kg, spundstone 0.21Kg, silica sol 1.5Kg, pyrophyllite powder 2.3Kg.

[0040] The preparation method of cast steel alcohol-based coating is set forth in detail below:

[0041] (1) Mate...

Embodiment 2

[0070] Embodiment 2: cast steel alcohol base coating, it is made up of the component of following percentage by weight: ethanol 14.5%, Virahol 6%, black rosin 0.7%, solvent naphtha 0.5%, magnesium aluminum silicate 1.2%, phenolic resin 0.95% %, polyvinyl alcohol 0.18%, white carbon black 0.35%, attapulgite 1%, zircon powder 51.22%, zirconium corundum powder 19%, spundstone 0.3%, silica sol 1.6%, pyrophyllite powder 2.5%.

[0071] According to the total weight of the cast steel alcohol-based coating is 100Kg, the ingredients are: ethanol 14.5Kg, isopropanol 6Kg, black rosin 0.7Kg, solvent oil 0.5Kg, magnesium aluminum silicate 1.2Kg, phenolic resin 0.95Kg, poly Vinyl alcohol 0.18Kg, white carbon black 0.35Kg, attapulgite 1Kg, zircon powder 51.22Kg, zirconium corundum powder 19Kg, spundstone 0.3Kg, silica sol 1.6Kg, pyrophyllite powder 2.5Kg.

[0072] The preparation method of cast steel alcohol-based coating is set forth in detail below:

[0073] (1) Material preparation opera...

Embodiment 3

[0101] Embodiment 3: cast steel alcohol base paint, it is made up of the component of following percentage by weight: ethanol 17%, Virahol 7%, black rosin 1.2%, solvent naphtha 0.9%, magnesium aluminum silicate 1.3%, phenolic resin 2 %, polyvinyl alcohol 0.3%, white carbon black 0.4%, attapulgite 0.75%, zircon powder 44%, zircon corundum powder 20%, lithium limestone 0.35%, silica sol 2%, pyrophyllite powder 2.8%.

[0102] According to the total weight of the cast steel alcohol-based coating is 100Kg, the ingredients are: ethanol 17Kg, isopropanol 7Kg, black rosin 1.2Kg, solvent oil 0.9Kg, magnesium aluminum silicate 1.3Kg, phenolic resin 2Kg, polyvinyl alcohol 0.3Kg, white carbon black 0.4Kg, attapulgite 0.75Kg, zircon powder 44Kg, zirconium corundum powder 20Kg, spundstone 0.35Kg, silica sol 2Kg, pyrophyllite powder 2.8Kg.

[0103] Refer to Examples 1 and 2 for the preparation and application methods of cast steel alcohol-based coatings.

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Abstract

The invention discloses a cast steel alcohol-based paint, as well as a preparation and application method thereof. The cast steel alcohol-based paint comprises the following components: 12-18 wt% of ethyl alcohol, 4.5-8 wt% of isopropanol, 0.4-2.5 wt% of black rosin, 0.35-3 wt% of solvent naphtha, 0.9-2.5 wt% of aluminium-magnesium silicate, 0.5-2.6 wt% of phenolic resin, 0.05-0.5 wt% of poval, 0.1-1 wt% of white carbon black, 0.15-2.5 wt% of attapulgite, 40-60 wt% of zircon powder, 10-25 wt% of fused alumina zirconia powder, 0.1-0.5 wt% of kunzite, 0.8-2.5 wt% of ludox and 0.5-3.5 wt% of pyrophyllite powder. The specific preparation and application method are shown in the specification. The cast steel alcohol-based paint has the following benefits: the refractoriness is high, sintering is easy, and the sand burning resistance is good; in addition, the solid content is high, the suspension property is good, the gas content is low and excellent thixotropic property is realized; moreover, after a coating is hardened, the strength is high, and the hygroscopicity resistance is good.

Description

technical field [0001] The invention relates to casting coatings, in particular to an alcohol-based coating for casting steel and its preparation and application method. Background technique [0002] China is a big foundry country. Cast steel coating is the most important casting auxiliary material related to the quality of castings. However, the level of domestic cast steel coating is far behind that of foreign countries. Due to the high pouring temperature of cast steel (up to 1750 degrees), it is difficult for casting The requirements for coatings are quite high. The overall level of domestic cast steel coatings is relatively low, and the aggregates with high melting points are blindly pursued. However, the indicators such as sinterability, suspension, and brushability cannot compare with foreign coatings. Monopolized by several foreign brands, such as Foseco, Ashland and so on. [0003] The invention aims at improving the performance of various aspects of the cast steel...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00
Inventor 刘洪林
Owner SHANGHAI ZONGHUA IND
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