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Special mortar for dry method construction of self-insulation aerated concrete and preparation method thereof

An aerated concrete and self-insulation technology, which is applied in the directions of climate sustainability, sustainable waste treatment, solid waste management, etc. The problems of large joints and hollowing of self-insulating aerated concrete walls can ensure the operability, low cost and strong bonding performance.

Active Publication Date: 2014-04-23
湖北远固新型建材科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with traditional wall materials, self-insulating aerated concrete is light in weight, strong in water absorption, and low in strength. It is easy to generate greater stress with ordinary mortar with high strength and elastic modulus, and it is easy to absorb the ordinary mortar. Moisture, resulting in quality problems such as hollowing and cracking of self-insulating aerated concrete walls
In addition, the self-insulating aerated concrete wall built with ordinary mortar has large gray gaps, usually up to 20mm, which become thermal bridges in the wall, thereby reducing the overall thermal insulation performance of the self-insulating wall

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] A special mortar for dry construction of self-insulating aerated concrete and a preparation method thereof. Ethylene-vinyl acetate and hydroxypropyl methylcellulose are prepared through the following steps:

[0030] 1) Preparation of ecological composite cementitious material: dry and dehydrate phosphorus slag, phosphogypsum, and calcium carbide slag at a temperature of 80°C and keep the temperature for 2 hours.

[0031] The ecological composite cementitious material is composed of fly ash, phosphorus slag, cement clinker, phosphogypsum and calcium carbide slag. According to the mass percentage of each raw material: fly ash 40%, phosphorus slag 40%, cement clinker 10%, Phosphogypsum 5%, carbide slag 5%, select fly ash (Class II ash), phosphorus slag, cement clinker, phosphogypsum and carbide slag; fly ash, phosphorus slag, cement clinker, phosphogypsum and carbide slag Mix and stir to obtain an ecological composite gelling material;

[0032] 2) Preparation of admixtur...

Embodiment 2

[0040] A special mortar for dry construction of self-insulating aerated concrete and a preparation method thereof. Ethylene-vinyl acetate and hydroxypropyl methylcellulose are prepared through the following steps:

[0041] 1) Preparation of ecological composite cementitious material: dry and dehydrate phosphorus slag, phosphogypsum, and calcium carbide slag at a temperature of 120°C and a constant temperature of 1.5 hours.

[0042] The ecological composite cementitious material is composed of fly ash, phosphorus slag, cement clinker, phosphogypsum and calcium carbide slag. According to the mass percentage of each raw material: fly ash 35%, phosphorus slag 50%, cement clinker 8%, Phosphogypsum 4%, carbide slag 3%, select fly ash (Ⅱ grade ash), phosphorus slag, cement clinker, phosphogypsum and carbide slag; fly ash, phosphorus slag, cement clinker, phosphogypsum and carbide slag Mix and stir to obtain an ecological composite gelling material;

[0043] 2) Preparation of admixt...

Embodiment 3

[0048] A special mortar for dry construction of self-insulating aerated concrete and a preparation method thereof. Ethylene-vinyl acetate and hydroxypropyl methylcellulose are prepared through the following steps:

[0049] 1) Preparation of ecological composite cementitious material: dry and dehydrate phosphorus slag, phosphogypsum, and calcium carbide slag at a temperature of 100°C and a constant temperature of 1.8 hours.

[0050] The ecological composite cementitious material is composed of fly ash, phosphorus slag, cement clinker, phosphogypsum and calcium carbide slag. According to the mass percentage of each raw material: fly ash 45%, phosphorus slag 32%, cement clinker 9%, Phosphogypsum 8%, carbide slag 6%, select fly ash (Ⅱ grade ash), phosphorus slag, cement clinker, phosphogypsum and carbide slag; fly ash, phosphorus slag, cement clinker, phosphogypsum and carbide slag Mix and stir to obtain an ecological composite gelling material;

[0051] 2) Preparation of admixt...

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Abstract

The invention relates to special mortar for dry method construction of self-insulation aerated concrete and a preparation method thereof, and belongs to a construction material technology field, wherein the mortar is characterized in that the mortar is composed of fly ash, phosphorus slag, cement clinker, phosphogypsum, carbide slag, graphite tailing sand, shale pottery sand, alkali lignin, polyethylene-vinyl acetate and hydroxypropyl methyl cellulose, and is prepared by the following steps of: (1) preparing an ecological composite gel material, which is prepared by mixing the following raw materials by weight: 35-45% of fly ash, 25-50% of phosphorus slag, 8-10% of cement clinker, 3-8% of phosphogypsum, and 2-6% of carbide slag; (2) preparing an additive by mixing and stirring the following raw materials by weight: 35-50% of alkali lignin, 15-30% of polyethylene- vinyl acetate, and 20-40% of hydroxypropyl methyl cellulose; and (3) preparing the plastering mortar by stirring according to a mass ratio of the ecological composite gel material, the graphite tailing sand, the shale pottery sand to the additive being 1:0.7:0.3:0.004.

Description

technical field [0001] The invention relates to a preparation method of special masonry mortar for dry construction of self-insulating aerated concrete, which belongs to the technical field of building materials. Background technique [0002] According to statistics, my country's building energy consumption has accounted for about 27% of the total energy consumption of the society, and with the improvement of people's requirements for the comfort of living environment and the vigorous promotion of urbanization, building energy consumption will further increase. According to the experience of developed countries, construction will surpass industry, transportation and other industries and eventually rank first in social energy consumption, reaching 30-40%. Therefore, building energy conservation is imperative. The country has successively promulgated a series of laws and regulations related to building energy conservation: in October 2007, the "Energy Conservation Law of the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/00C04B18/30
CPCY02W30/91
Inventor 李国刚毕春梅
Owner 湖北远固新型建材科技股份有限公司
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