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Preparation method of high-speed polyester POY (Pre-Oriented Yarn) spinning oil agent

A high-speed spinning and oiling technology, applied in textile and papermaking, fiber processing, fiber type, etc., can solve the problems of sudden viscosity, increased filaments and broken ends, uneven oiling, etc.

Active Publication Date: 2013-12-11
江苏天音化工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the common problems of polyester POY high-speed spinning oils are: the viscosity-temperature-viscosity characteristics of many polyether monomers are not ideal. Low viscosity, the oil on the fiber will splash on the hot roller under the action of centrifugal force. Long-term heating will easily lead to the formation of coke, which will affect the heat conduction efficiency of the heater and cause uneven stretching of the tow. The increase of fluff and broken ends affects production
However, monomers with smaller molecular weights generally have viscosity jumps, resulting in excessive viscosity fluctuations in the high-speed spinning process, which will also cause uneven oiling, and a large amount of coking on the hot plate will affect the quality of the silk.

Method used

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  • Preparation method of high-speed polyester POY (Pre-Oriented Yarn) spinning oil agent
  • Preparation method of high-speed polyester POY (Pre-Oriented Yarn) spinning oil agent
  • Preparation method of high-speed polyester POY (Pre-Oriented Yarn) spinning oil agent

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] The active ingredients in the oil formula The pure oil is composed of the following components and contents:

[0035] Smoothing agent accounts for 76.0% of the total mass of pure oil agent. Among the polyether smoothing agents, 11 kinds of random polyethers are selected, and the usage amount accounts for 67.4% of the total mass of the pure oil agent. The specific compounds and their dosages are as follows:

[0036]

[0037] In the polyether smoothing agent, polyoxyethylene ricinoleate EL20 (2.4%) and block polyether C 12 h 25 O(PO) 6 (EO) 10H (2.4%). In addition, 3 kinds of non-polyether smoothing agents were selected, the amount used accounted for 3.8% of the total mass of the pure oil agent, the specific compounds and their amounts are as follows: octyl stearate (1.6%), dioctyl adipate (1.6%) and 18 # White oil (0.6%).

[0038] The emulsifier accounts for 9.6% of the total mass of the pure oil, and the polyether is nonylphenol polyethylene oxide - 4 ether (...

Embodiment 2

[0045] The active ingredients in the oil formula The pure oil is composed of the following components and contents:

[0046] Smoothing agent accounts for 73.8% of the total mass of pure oil agent. Among the polyether smoothing agents, 12 kinds of random polyether compounds are selected, and the usage amount accounts for 62.2% of the total mass of the pure oil agent. The specific compounds and their dosages are as follows:

[0047]

[0048] In the polyether smoothing agent, oleic acid amide polyoxyethylene ether OAE (3.6%), block polyether L-305 (1.6%) and C 4 h 9 O(PO) 10 [(EO) 10 / (PO) 5 ]H (1.8%). In addition, three non-polyether smoothing agents were selected, lauryl oleate (2.0%), dioctyl sebacate (2.0%) and 26 # White oil (0.6%).

[0049] The amount of emulsifier used accounts for 10% of the total mass of the pure oil, and the polyether is polyoxyethylene laurate - 5-ester (3.4%) and polyoxyethylene laurate - 15 esters (3.4%); non-polyether emulsifiers are sel...

Embodiment 3

[0055] The active ingredients in the oil formula The pure oil is composed of the following components and contents:

[0056] Smoothing agent accounts for 74.8% of the total mass of pure oil agent. Among the polyether smoothing agents, 13 kinds of random polyether compounds were selected, and the usage amount accounted for 65.0% of the total mass of the pure oil agent. The specific compounds and their dosages are as follows:

[0057]

[0058] The polyether smoothing agent also uses polyoxyethylene-9 dilaurate DLE (2.8%) and block polyether C 8 h 17 O(PO) 8 (EO) 10 H (3.0%). In addition, three non-polyether smoothing agents were selected: lauryl oleate (1.4%), dioctyl sebacate (2.0%) and 15 # White oil (0.6%).

[0059] The amount of emulsifier accounts for 9.8% of the total mass of the pure oil, and the polyether is ricinoleic acid polyoxyethylene - 4 esters (3.2%) and polyoxyethylene ricinoleate - 15 ester (3.2%); the non-polyether emulsifier is propylene glycol mono...

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Abstract

The invention provides a preparation method of a high-speed polyester POY (Pre-Oriented Yarn) spinning oil agent. A pure oil agent except for water in the oil agent is composed of a main body part and an additive, wherein the main body part includes over 20 kinds of polyether compounds and the rest components belong to non-polyether additive. The preparation method comprises the following steps: firstly, metering the main body component of the oil agent, pumping the main body component into a reaction kettle in vacuum, stirring, heating to 50-70 DEG C, stirring, metering the additive components and water, and adding the metered additive components and water into the reaction kettle, stirring, heating to 70-80 DEG C, keeping the temperature for 40-50min, closely filter-pressing a product, and subpackaging the product after the product is checked to be qualified. The oil agent prepared by using the method provided by the invention is suitable for high-speed polyester POY spinning and a production process of a subsequent deform yarn; the oil agent endows the fiber good smoothness and bundling and favorable total viscosity-temperature and viscosity-concentration characteristics; the fiber is few in broken filament breaks, even and uniform in dyeing in the later drafting process; the smoke formation amount of a hot processing tank is small, generated white powder and coke amount are small and the cleaning period is long; a product is good in quality and stability.

Description

technical field [0001] The invention relates to an oil agent used in the spinning process of synthetic fibers, in particular to a preparation method of a polyester POY high-speed spinning oil agent. Background technique [0002] In my country, the trade name of PET polyester (polyethylene terephthalate) silk fabrics is called polyester. Polyester spinning generally adopts high-speed spinning-drawing and twisting process in China, that is, pre-oriented yarn or partially oriented yarn (POY, Pre-Oriented Yarn or Partially Oriented Yarn) and stretched textured yarn (DTY, Draw Texturing Yarn). Step combination, referred to as POY-DTY process. In order to make polyester POY have a higher degree of orientation and crystallinity, the spinning speed is usually in the range of 3000~4600 m / min. The faster the spinning speed, the higher the production efficiency. Polyester POY high-speed spinning requires that the spinning oil used should have good smoothness, bunching and antistatic ...

Claims

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Application Information

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IPC IPC(8): D06M15/53D06M101/32
Inventor 秦怡生哈健周云飞张学君孙加龙陈荣福蒋大智
Owner 江苏天音化工有限公司
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