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Turbo compressor oil composition, and preparation method and application thereof

A technology of turbo compressor and oil composition, which is applied in the direction of lubricating composition and petroleum industry, etc., which can solve the problems of compressor failure, increased corrosion and wear, and reduced service life, achieving low cost, extended service life, and reduced The effect of failure rate

Inactive Publication Date: 2013-09-11
浙江稀瓷域机械科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In a corrosive atmosphere, cylinders, exhaust valves, crankshaft bearings, connecting rods, crossheads, and slides are prone to cavitation, resulting in increased corrosion and wear
Resulting in compressor failure and shortened service life

Method used

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  • Turbo compressor oil composition, and preparation method and application thereof
  • Turbo compressor oil composition, and preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] ① Grind magnesia chromite to a particle size of ≤500nm, and dry at 130°C for 2h; crush enstatite to a particle size of ≤100nm, and dry at 100°C for 1h.

[0025] ② Weigh 3g of magnesia chromite, 1g of enstatite, 1g of terbium oxide, 1g of vinyl triacetoxysilane, 1g of neutral petroleum calcium sulfonate, 93g of turbo compressor oil, etc. obtained in step ① and mix them into the closed device In the middle, make the vacuum reach -0.08MPa;

[0026] ③Raise the temperature to 85°C, stir at 10000rpm for 30min, adjust the rotation speed to 18000rpm for 10min, and adjust the rotation speed to 28000rpm for 10min;

[0027] ④ Finely disperse in a 1KW ultrasonic generator for 30 minutes.

[0028] The prepared turbo compressor oil composition was subjected to a wear test on a MMW-1 vertical universal friction and wear machine with a test force of 800N and a rotational speed of 1000r / min. After 5 hours of wear test. The sample changed from 2.7341g to 2.7347g and lost -0.022%, whic...

Embodiment 2

[0030] ① Grind magnesia chromite to a particle size of ≤500nm, and dry at 130°C for 2h; crush enstatite to a particle size of ≤100nm, and dry at 100°C for 1h.

[0031] ② Weigh 4g of magnesia chromite, 1.5g of enstatite, 1.5g of terbium oxide, 1.5g of vinyltriacetoxysilane, 1.5g of neutral petroleum calcium sulfonate, 90g of turbo compressor oil, etc. Add it into the closed device to make the vacuum reach -0.08MPa;

[0032] ③Raise the temperature to 85°C, stir at 10000rpm for 30min, adjust the rotation speed to 18000rpm for 10min, and adjust the rotation speed to 28000rpm for 10min;

[0033] ④ Finely disperse in a 1KW ultrasonic generator for 30 minutes.

[0034] The prepared turbo compressor oil composition was subjected to a wear test on a MMW-1 vertical universal friction and wear machine with a test force of 800N and a rotational speed of 1000r / min. After 5 hours of wear test. The sample changed from 2.7518g to 2.7527g and lost -0.033%, which means that the sample not on...

Embodiment 3

[0036] ① Grind magnesia chromite to a particle size of ≤500nm, and dry at 130°C for 2h; crush enstatite to a particle size of ≤100nm, and dry at 100°C for 1h.

[0037] ② Weigh 5g of magnesia chromite, 2g of enstatite, 2g of terbium oxide, 2g of vinyltriacetoxysilane, 2g of neutral petroleum calcium sulfonate, 87g of turbo compressor oil, etc. obtained in step ① and mix them into the closed device In the middle, make the vacuum reach -0.08MPa;

[0038] ③Raise the temperature to 85°C, stir at 10000rpm for 30min, adjust the rotation speed to 18000rpm for 10min, and adjust the rotation speed to 28000rpm for 10min;

[0039] ④ Finely disperse in a 1KW ultrasonic generator for 30 minutes.

[0040] The prepared turbo compressor oil composition was subjected to a wear test on a MMW-1 vertical universal friction and wear machine with a test force of 800N and a rotational speed of 1000r / min. After 5 hours of wear test. The sample changed from 2.7441g to 2.7449g and lost -0.029%, which...

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Abstract

The invention relates to a turbo compressor oil composition which is particularly suitable for a combined lubrication system of a turbo rotary compressor for lubricating compression ammonia or ammonia synthesis gas. The combined lubrication system comprises a turbine bearing, an accelerator, a flexible coupling and an oil seal. The turbo compressor oil composition comprises the following components in parts by mass: 3-5 parts of magnochromite, 1-2 parts of enstatite, 1-2 parts of terbium oxide, 1-2 parts of vinyl triacetoxysilane, 1-2 parts of neutral petroleum calcium sulfonate and 83-93 parts of turbo compressor oil. By virtue of the prepared turbo compressor oil composition, a cylinder, an exhaust valve, a crankshaft bearing, a connecting rod, a crosshead and a slide plate surface can be provided with a super-corrosion-resistant hard metal ceramic wear-resistant layer, so that a turbo compressor can operate smoothly, the failure rate is reduced, and the service life is longer than twice.

Description

technical field [0001] The invention relates to a turbine compressor oil composition, which is especially suitable for the combined lubrication system of a turbine rotary compressor for lubricating compressed ammonia or ammonia synthesis gas, including steam turbine bearings, accelerators, flexible couplings and oil seals. Background technique [0002] The working characteristic of the compressor is to compress the gas. The turbo compressor is mainly used to compress ammonia or ammonia synthesis gas, and its lubrication system can be divided into internal (cylinder, exhaust valve) lubrication and external (crankshaft bearing, connecting rod, crosshead, slide plate). The larger the compression ratio of the turbo compressor, the higher the temperature rise, the lubricating oil is easily oxidized, the viscosity increases, and the formed paint film and carbon deposit will make the moving parts sluggish. In a corrosive atmosphere, cylinders, exhaust valves, crankshaft bearings, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M169/04C10N30/06C10N40/02C10N40/04
Inventor 黄岩
Owner 浙江稀瓷域机械科技有限公司
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