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Assembling and welding tool for ceramic windows and application method for assembling and welding tool

A technology for assembling welding and ceramic windows, applied in welding equipment, auxiliary welding equipment, welding/cutting auxiliary equipment, etc., can solve the problems of increasing the manufacturing cost of ceramic windows, difficult to ensure the structural accuracy of ceramic windows, etc., and achieve beautiful appearance and design accuracy. Guarantee and reduce the effect of production cost

Inactive Publication Date: 2013-08-21
INST OF PLASMA PHYSICS CHINESE ACAD OF SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The usually used ceramic window welding tooling is relatively simple. Most of the ceramic windows are decomposed into several units and welded separately, and then the unit components are assembled and welded into a whole. This method is difficult to ensure the structural accuracy of the ceramic window and increases the ceramic Therefore, it is necessary to study more effective tooling methods to simplify the welding procedure of ceramic windows, improve production efficiency, and reduce manufacturing costs

Method used

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  • Assembling and welding tool for ceramic windows and application method for assembling and welding tool
  • Assembling and welding tool for ceramic windows and application method for assembling and welding tool
  • Assembling and welding tool for ceramic windows and application method for assembling and welding tool

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Embodiment Construction

[0028] Referring to the accompanying drawings, a set of assembly and welding tooling for ceramic windows includes a main body tooling mold 1 for fixing the surroundings of the ceramic window form, an inner cavity support structure 2 for fixing the upper and lower ends of the ceramic window form, and a baffle plate 3 for fixing the cooling water joint. The main tooling mold 1 is composed of three tooling units, namely an upper tooling unit 4 , a middle tooling unit 5 and a lower tooling unit 6 . The upper tooling unit 4, the middle tooling unit 5 and the lower tooling unit 6 are all composed of two semicircular structures, which are fixed in pairs after pairing, and the inner holes after the pairing are all stepped holes, and the diameter of the stepped holes is the same as that of ceramic windows and windows. The circular waveguide section in the body fits. The inner cavity support structure 2 is composed of an upper waveguide inner cavity support structure 7 and a lower waveg...

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PUM

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Abstract

The invention discloses an assembling and welding tool for ceramic windows and an application method for the assembling and welding tool. The assembling and welding tool comprises a main tool mold, an inner cavity support structure and barriers. The periphery of a body of a ceramic window is fixed by the aid of the main tool mold, the upper end and the lower end of the body of the ceramic window are fixed by the aid of the inner cavity support structure, and a cooling water connector is fixed by the aid of the barriers. The application method includes steps of combining components of the main tool mold for assembling parts of the ceramic window with one another; assembling the inner cavity support structure and the barriers; integrally welding the ceramic window at one step; and disassembling the main tool mold, the inner cavity structure and the barriers to obtain a finished product. The assembling and welding tool and the application method have the advantages that three tool units with high concentricity and parallelism form the main tool mold to constrain the body of the ceramic window; the size of a waveguide inner cavity is fixed by the aid of the inner cavity support structure capable of moving in front, rear, left and right directions, and the waveguide inner cavity with the fixed size is prevented from deforming during welding; the cooling water connector is positioned by the barriers, and screws on the barriers are adjusted to be abutted to the water connector, so that the water connector cannot move; and owing to the method, all the parts are assembled at one step and are welded and molded at one step, so that the design precision of the ceramic window is effectively guaranteed, the production efficiency is greatly improved, and the ceramic window manufacturing cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of ceramic window processing technology, and specifically relates to a set of assembly and welding tooling for ceramic windows and a method for using the same. Background technique [0002] Ceramic window is a microwave device commonly used in microwave transmission systems. It isolates the gas-filled part and the vacuum part of the microwave transmission line, allowing microwave energy to pass through without reflection, and plays the role of energy transmission and gas sealing. The microwave performance of ceramic windows is closely related to its structural dimensions, so in the processing technology of ceramic windows, the requirements for the accuracy of structural dimensions are very strict. It can be seen that for the processing of ceramic windows, a good set of tooling is an important factor for welding ceramic windows with good microwave performance. The ceramic window welding tooling usually used ...

Claims

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Application Information

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IPC IPC(8): B23K37/04
Inventor 万建胜汤允迎刘甫坤王晓洁马长稳
Owner INST OF PLASMA PHYSICS CHINESE ACAD OF SCI
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