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Strip steel surface on-line inspection system and method based on embedded image processing system

An image processing and detection system technology, applied in character and pattern recognition, optical test flaws/defects, instruments, etc., can solve the problems of slow running speed, high system resource consumption, and many types of equipment in pure software detection methods, and achieve high Illumination output, saving system resources, and reducing noise

Inactive Publication Date: 2013-06-19
ANGANG STEEL CO LTD
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Problems solved by technology

[0006] The purpose of the present invention is to provide a strip steel surface online detection system and method based on an embedded image processing system, which uses the means of combining machine vision and embedded digital information processing to collect surface defect information of high-speed cold-rolled strip steel, and solve the problem of The running speed of the PC-based pure software detection method is relatively slow, and the machine vision-based cold-rolled strip surface defect collection method has problems such as complex systems, many types of equipment, and high system resource consumption; The combination of detection system can effectively and accurately locate defect information and analyze the type of defect, which meets the real-time collection and identification of strip surface defect information under the high-speed movement of cold-rolled strip steel

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  • Strip steel surface on-line inspection system and method based on embedded image processing system

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Embodiment Construction

[0017] combine figure 1 Explain the specific real-time method: it consists of 1 speed measuring device rotary encoder, 2 linear LED light source, 3 linear array CCD camera, 4 embedded dedicated digital image preprocessing platform (DSP+FPGA), 5 servers, 6 storage systems, 7 switches, 8 display system, 9 printing system and 10 protection devices. The linear LED red light source is fixed on the upper part of the protection device through an angle-adjustable bracket, and the linear LED red light source is fixed to the best position by adjusting the knob to ensure that the linear array CCD camera can collect more complete and accurate cold in the bright market. Characterization of surface defects in rolled strip steel. The driving signal of the linear array CCD camera is provided by the programmable logic control device FPGA on the embedded image processing system, and the linear array CCD camera is controlled to collect the surface image information of the cold-rolled strip stee...

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Abstract

The invention provides a strip steel surface on-line inspection system and method based on an embedded image processing system. The inspection system mainly comprises an encoder (1) installed on an S roller, a fixed frame (10) located above and below a transmission strip steel be detected, a linear LED light source (2) mounted on the fixed frame, a linear array CCD camera (3), an embedded image processing system connected to the encoder and the CCD camera through Gigabit Ethernet, a server (5) connected to the embedded image processing system (4) through a switchboard (7), a storage (6) and a display (8). The invention uses a small amount of equipment and devices, and a bus mode to ensure real-time and accurate data acquisition of surface quality information of a cold-rolled strip steel, saves a large amount of system resources, and has the advantages of simple structure and convenient maintenance. Besides, the invention solves the problem of low running speed of a PC based pure software detection method and the problems of complex system and high cost of multiple DSP parallel processing of data.

Description

technical field [0001] The invention relates to an online detection technology for surface quality information of cold-rolled steel sheets, in particular to an online detection system and method for surface quality of cold-rolled steel sheets based on an embedded image processing system. Background technique [0002] my country is a big country of steel production. At present, the main line of steel products, such as automobile plates and stainless steel decorative plates, etc., the surface quality plays a decisive role in its overall quality and even market competitiveness. At present, the detection of surface quality defects of cold-rolled steel sheets mostly adopts the method of manual visual inspection, or pure electromechanical technology or optical technology detection methods. The manual detection method has the disadvantages of small detection effective speed range, low visual sensitivity, and being affected by human body functions, while inspection methods based on ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/88G06K9/62
Inventor 高冰原思宇赵坦李文斌李广龙宋宝宇王奎越杨东晓
Owner ANGANG STEEL CO LTD
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