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Method for treating iron-containing dust of iron and steel plant by using cupola furnace

A technology for iron and steel plants and cupola furnaces is applied in the field of iron-containing dust in iron and steel plants in cupola furnaces, so as to avoid the sintering process, increase the unit time, and improve the reduction efficiency.

Active Publication Date: 2013-06-12
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The method is mainly composed of two parts: the process of preparing carbon-containing pellets from dust and the process of smelting carbon-containing pellets from dust with high oxygen-enrichment and high wind temperature in a cupola furnace. High consumption, low yield and difficult enrichment of harmful elements, etc., the specific process method is as follows:

Method used

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  • Method for treating iron-containing dust of iron and steel plant by using cupola furnace

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Experimental program
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Effect test

Embodiment 1

[0028] Dust from the sintering process, blast furnace process and steelmaking process of the iron and steel plant (the composition is shown in Table 1), coal powder, cement clinker and sodium carboxymethyl cellulose in a ratio of 100:15~20:6~12:0.5~ 2. Mix, moisten, and make cold-solidified carbon-containing pellets. After natural curing for 7 to 10 days, they are distributed into the cupola through the distribution system for smelting to produce molten iron (see Table 2 for its composition).

[0029]

[0030] name TF C K Na Zn Pb R 2 Blast furnace bag ash 15~30 10~30 0.20~5 0.1~1 0.5~5 0.1~1 -- Sintered head ash 15~30 -- 10~30 0.1~2 0.5~5 1~20 2~3 Blast furnace gravity ash 15~30 10~30 0.1~1 0.1~1 0.5~2 0.1~1 -- Electric Furnace Dust 50~60 0.5~2 -- -- 0.5~10 0.1~1 2~3

[0031] name C Si S P content 4.0~4.3 0.4~1.2 0.03~0.08 0.08~0.12

Embodiment 2

[0033] Take cupola using 100% dust carbonaceous pellets as an example, assuming that the dust carbonaceous pellets have a carbon content of 10%, an iron content of 45%, and 3% oxygen in the blast, preheat the blast Temperature up to 1000°C. Through theoretical calculation, the economic and technical indicators of the smelting process for carbon-containing pellets in cupola-treated dust can be obtained, as shown below.

[0034] Coke ratio: 400~600kg / tHM

[0035] Coal for dusty carbon-containing pellets: 200~300kg / tHM

[0036] Furnace top gas volume: 2000~2300Nm 3 / tHM

[0037] Furnace top gas composition: CO:20~35%, CO 2 :10~25%, N 2 :40~50%, H 2 :2~5%

[0038] Theoretical combustion temperature: 2200~2400℃

[0039] Oxygen consumption: 60Nm 3 .

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Abstract

The invention discloses a method for treating iron-containing dust in an iron and steel plant by using a cupola furnace, belonging to the technical field of iron making. The method is characterized by comprising the following steps of: blending, uniformly mixing, briquetting and maintaining raw materials including dust in the iron and steel plant, a carbonaceous reducing agent, a bonder and an additive, and then putting the raw materials into the cupola furnace for iron making, wherein the carbon content of carbon-containing pellets prepared by briquetting raw materials of various iron-containing dust in the iron and steel plant is about 10%, the compressive strength of the maintained pellets is greater than 1000N per each pellet, and the pellets are distributed into the cupola furnace for iron making through a material distribution system; and preheating blast through a hot blast furnace, preheating the wind temperature from a normal temperature to about 500-1200 DEG C, and enriching oxygen by 1-5% in the blast to achieve the aims of improving the smelting strength, increasing the output and reducing the coke ratio. By adopting the method, the dust of the iron and steel plant can be recycled to achieve the aims of saving energy, reducing emission and reducing environmental pollution, so that the method has good economic and social benefits.

Description

[0001] technical field [0002] The invention relates to a method for treating iron-containing dust in a steel plant with a cupola furnace. In particular, it can handle dust with high K, Na and Zn elements. The specific method is to make carbon-containing pellets from various iron-containing dusts and carbonaceous reducing agents in iron and steel plants, and perform reduction, melting and separation of slag and iron in a cupola to obtain liquid iron and enrich dust such as zinc, potassium and sodium. This process can not only recover the iron element in the dust, but also enrich the harmful element, turn the cost into wealth, and reduce the pollution to the environment at the same time. Background technique [0003] With the rapid development of the iron and steel industry, the amount of iron-containing dust produced by iron and steel plants is increasing year by year. There are many types of iron-containing dust, mainly from sintering, pelletizing, blast furnace, conver...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B1/242C21B11/02
Inventor 张建良刘征建毛瑞杨天钧左海滨国宏伟祁成林姜喆
Owner UNIV OF SCI & TECH BEIJING
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