Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Heavy pure cotton fabric corona discharge plasma and enzyme cold padding and stacking pretreatment method

A corona discharge and heavy fabric technology, applied in the field of dyeing and finishing, can solve the problems that the gram weight of linen fabric cannot be too large, which is unfavorable for continuous industrial production, and the removal of impurities is not clean, so as to maintain excellent mechanical properties and reduce sewage treatment costs. , good gloss effect

Active Publication Date: 2013-05-08
ZHEJIANG IND POLYTECHNIC COLLEGE
View PDF13 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the low-pressure plasma technology is effective, it is a high-vacuum discharge plasma technology, which requires vacuuming, which is not conducive to continuous industrial production
Chinese patent application CN102321972A discloses a pre-treatment process of linen fabric after atmospheric pressure plasma treatment and enzymatic stacking, but the weight of the linen fabric to be treated should not be too large, otherwise the treatment effect will not be ideal and the removal of impurities will not be clean

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Heavy pure cotton fabric corona discharge plasma and enzyme cold padding and stacking pretreatment method
  • Heavy pure cotton fabric corona discharge plasma and enzyme cold padding and stacking pretreatment method
  • Heavy pure cotton fabric corona discharge plasma and enzyme cold padding and stacking pretreatment method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Embodiment 1: corona discharge plasma treatment pure cotton heavy fabric rolling enzyme stacking pretreatment process

[0035] Pure cotton heavyweight plain gray fabric after singeing (C12×12 52×50 1 / 1 63" 197g / m 2 ) placed between the two discharge electrodes of the corona discharge plasma, and then wound on an automatic winder for corona discharge plasma treatment, the automatic winder can wind the treated pure cotton heavy fabric online , by adjusting the speed of the winding shaft to adjust the line speed of the pure cotton fabric. The corona discharge plasma treatment conditions are: the gap between the discharge electrode and the corona roller is 2.5 mm; the plasma discharge power is 800 watts, the discharge frequency is 20 kHz, and the line speed of the pure cotton fabric is 20 m / min , the plasma treatment time is 30 seconds. The pure cotton heavy fabric after plasma treatment is padded with enzyme treatment solution, the composition of enzyme treatment solutio...

Embodiment 2

[0037] Example 2: Corona discharge plasma treatment of pure cotton heavy fabric rolling enzyme stacking pre-treatment process

[0038] Singed pure cotton thick twill yarn card gray fabric (C10×10 74×44 3 / 1↖ 43" / 57" 283 g / m 2 ) is placed between two discharge electrodes of corona discharge plasma to carry out corona discharge plasma treatment, and the corona discharge plasma treatment condition is: the gap between the discharge electrode and the corona roller is 2 millimeters; the plasma discharge power The discharge frequency is 500 watts, the discharge frequency is 20 kHz, the line speed of pure cotton fabric is 15 m / min, and the plasma treatment time is 40 seconds. The pure cotton heavy fabric after plasma treatment is subjected to enzyme solution padding, and the enzyme solution composition is: Novozymes Suhong Desizyme 2000L 0.5g / L, Novozymes Scourzyme NP 8g / L, Novozymes Cellusoft CR 2g / L, non-ionic penetrant JFC 2g / L, using 10% NaOH to adjust the pH value to 8, the enzy...

Embodiment 3

[0040] Example 3: Corona discharge plasma treatment of pure cotton thick and heavy fabric rolling enzyme stacking pre-treatment process

[0041] Singed pure cotton thick twill thread card gray fabric (C40 / 2×40 / 2 141×76 2 / 2↗ 43" / 57" 260g / m 2 ) is placed between two discharge electrodes of corona discharge plasma to carry out corona discharge plasma treatment, and the corona discharge plasma treatment condition is: the gap between the discharge electrode and the corona roller is 2 millimeters; the plasma discharge power The discharge frequency is 300 watts, the discharge frequency is 20 kHz, the line speed of pure cotton fabric is 3.3 m / min, and the plasma treatment time is 180 seconds. The pure cotton heavy fabric after plasma treatment is subjected to enzyme solution padding. The enzyme solution composition is: Novozymes Suhong Desizyme 2000L 0.5g / L, Novozymes Scourzyme NP 8g / L, Novozymes Cellusoft CR 1g / L L. Non-ionic penetrant JFC 3g / L, using 10% NaOH to adjust the pH value...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a heavy pure cotton fabric enzyme padding and stacking pretreatment process after corona discharge plasma treatment, and belongs to the technical field of dyeing and finishing pretreatment. The technological process comprises the following steps of: carrying out the corona discharge plasma treatment for the singed heavy pure cotton grey fabric; carrying out complex enzyme liquid padding for the fabric; then stacking at room temperature; then carrying out oxygen bleaching and low alkali mercerization; and finally sufficiently rinsing to complete the pretreatment process of the heavy pure cotton fabric. According to the method, the process has the characteristics of being good in treatment effect, little in fabrics strength damage, high in quality, soft in hand feeling, high in capillary effect and good in glossiness; the method provides a condition of high color yield for the subsequent dyeing and printing processing; the process operation is simple and high in controllability; and the treated waste water, the pH value and the energy consumption of the process are far lower than the treated waste water, the pH value and the energy consumption of the traditional strong base scouring process, the energy is saved and the emission is reduced, the production cost is reduced; and the process is a clean production process meeting the environmental protection requirement, so that the process is very high in social benefit and market prospect, and the process conditions are optimized.

Description

technical field [0001] The invention relates to a pretreatment method for cold pad-batch of pure cotton heavy fabrics, in particular to a method for pretreatment of pure cotton heavy fabrics treated with corona plasma by enzymatic rolling, and belongs to the technical field of dyeing and finishing. Background technique [0002] Pure cotton heavy dyed fabrics are mostly used as high-grade decorative fabrics, clothing fabrics and tourism product fabrics, etc. It is one of the fashionable fabrics with market competitiveness and is favored by consumers. However, due to its organizational structure, pure cotton heavy fabrics contain high impurities, and the pretreatment processes such as desizing and scouring are difficult. The whiteness and wool effect of the semi-finished products often fail to meet the requirements of the dyeing process, which affects the appearance quality of dyed products. Therefore, the pretreatment of pure cotton heavy fabrics is particularly important. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06M10/02D06M16/00D06L3/02D06M101/06D06L4/12D06L4/13
Inventor 钟少锋蒋少军盛冠忠
Owner ZHEJIANG IND POLYTECHNIC COLLEGE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products