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A Composite Forming Process for Large Titanium Heads

A technology of composite molding and sealing head, which is applied in the direction of forming tools, manufacturing tools, metal processing equipment, etc., can solve the problems of thinning and spinning forming methods that are not suitable for thick walls, etc., and achieve simple process steps, safe and high-quality completion , The effect of uniform deformation of the head

Active Publication Date: 2015-08-12
XIAN UNITED PRESSURE VESSEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with the stamping forming process, there are more degrees of freedom in the spinning forming operation process. Due to different types of equipment, different operators and different operating methods, it will lead to more significant thinning phenomenon, and there are greater differences and instability. , so the spin forming method is not suitable for thick-walled or large-pressed heads

Method used

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  • A Composite Forming Process for Large Titanium Heads
  • A Composite Forming Process for Large Titanium Heads
  • A Composite Forming Process for Large Titanium Heads

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 2

[0089] In this embodiment, the difference from Embodiment 1 is that in step 1, before performing multiple hot stampings on the processed blank 7, the outer surface of the processed blank 7 (that is, the circular blank) is first evenly painted with a layer of high-temperature-resistant and anti-oxidation coating, and correspondingly form a layer of high-temperature-resistant and anti-oxidation coating with a thickness of 0.2mm on the surface of the processed blank 7; N=10; when carrying out the first hot stamping in step 101, first The blank 7 to be processed (that is, the round blank) is preheated to 600°C, and the male mold 2 is preheated to 150°C to 200°C at the same time; and during the first hot stamping process, the temperature of the blank 7 to be processed In the range of 600°C to 550°C; when performing hot stamping in step 101, the pressing rate of the middle part of the processed blank 7 in the vertical direction is 4 mm / s; and during the first hot stamping process, th...

Embodiment 3

[0092]In this embodiment, the difference from Embodiment 1 is that in step 1, before performing multiple hot stamping on the blank 7 to be processed, the outer surface of the blank 7 to be processed (ie, the circular blank) is evenly painted with a A layer of high-temperature-resistant anti-oxidation coating is formed, and a layer of high-temperature anti-oxidation coating with a thickness of 1 mm is correspondingly formed on the surface of the blank 7 to be processed; N=6; when the first hot stamping is performed in step 101, the The processed blank 7 (that is, the circular blank) is heated to 700°C, and the male die 2 is preheated to 200°C to 250°C; and during the first hot stamping process, the temperature of the processed blank 7 is 700°C. ℃~600℃; when hot stamping is performed in step 101, the pressing rate of the middle part of the blank 7 to be processed in the vertical direction is 5 mm / s; and during the first hot stamping process, the processing The pressing amount of...

Embodiment 4

[0095] In this embodiment, the difference from Embodiment 1 is that in step 1, before performing multiple hot stamping on the blank 7 to be processed, the outer surface of the blank 7 to be processed (ie, the circular blank) is evenly painted with a A layer of high temperature resistant and anti-oxidation coating is formed on the surface of the processed blank 7 correspondingly; N=8; when the first hot stamping is performed in step 101, first The processed blank 7 (that is, the circular blank) is heated to 650°C, while the male die 2 is preheated to 250°C to 300°C; and during the first hot stamping process, the temperature of the processed blank 7 is In the range of 650℃~600℃; when hot stamping is performed in step 101, the pressing rate of the middle part of the blank 7 to be processed in the vertical direction is 4.4 mm / s; and during the first hot stamping process, the The pressing amount of the middle part of the blank 7 to be processed in the vertical direction is 0.3h; wh...

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Abstract

The invention discloses a composite molding process of a large-size titanium-made end socket. The composite molding process comprises the following steps of: 1, molding a bulge part of the end socket by machining in a multimode and multi-pass hot stamping manner, to be specific, carrying out hot stamping on a machined blank arranged in a stamping die for a plurality of times to obtain a semifinished product of the end socket by adopting a punching machine from front to rear according to a predesigned structure and size of the bulge part of the large-size titanium-made end socket; 2, carrying out side shearing, to be specific, carrying out side shearing on the semifinished product of the end socket; and 3, molding a straight side part and a corner transition part of the end socket by cold spinning , to be specific, carrying out cold spinning on an upper port of the semifinished product of the end socket which is subjected to side shearing in the step 2 to obtain a molded end socket finished-product by adopting spinning equipment according to predesigned structures and sizes of the straight side part and the corner transition part of the large-size titanium-made end socket. The composite molding process disclosed by the invention is simple in steps, reasonable in design, simple and convenient to operate and good in using effect; and both the mechanical property and the chemical components of the molded end socket can meet relative standard requirements.

Description

technical field [0001] The invention belongs to the technical field of head manufacturing, in particular to a composite molding process for a large titanium head. Background technique [0002] The head is the pressure-bearing part of the pressure vessel. According to the different geometric shapes, it can be divided into spherical, oval, dish, spherical cap, conical shell and flat cover, among which spherical, oval, dish and spherical cap Type heads are also collectively referred to as convex heads. For the convex head (except the spherical cap type head), the middle part is a convex part that protrudes outward, and the open end of the convex part is provided with a circle of straight edges (that is, a straight edge part), and the protruding part is There is a corner transition between the part and the straight edge part. The convex parts of spherical, elliptical, dish-shaped and spherical-cap heads are hemispherical, elliptical, dish-shaped and spherical-cap, respectively...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D51/44B21D22/02B21D22/14B21D37/18
Inventor 李宁叶建林董斌张成焦登宝张世忠
Owner XIAN UNITED PRESSURE VESSEL CO LTD
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