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Tatami bed core and preparation method thereof

A technology of tatami mats and bed cores, applied in chemical instruments and methods, mattresses, spring mattresses, etc., can solve the problems of coconut palm fiber being susceptible to moisture and mildew, poor air permeability and elasticity, and harmful to human health, and achieve good moisture absorption and ventilation Non-toxic, soft touch, not easy to delaminate

Inactive Publication Date: 2013-04-24
SUZHOU MOWEI NATURAL FIBER MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the above-mentioned polyester fiber coconut palm board solves the problem of using glue and hard quality of the coconut palm mattress, the coconut palm fiber itself is susceptible to moisture, mildew, and long-term insect deterioration. Long-term use is harmful to human health, and the mattress is easily deformed, and the air permeability and Elasticity is also poor

Method used

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  • Tatami bed core and preparation method thereof
  • Tatami bed core and preparation method thereof
  • Tatami bed core and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A tatami bed core includes an intermediate layer 2 and a surface layer arranged on the upper and lower surfaces of the intermediate layer 2. The surface layer is composed of 15% PLA fiber and 85% jute fiber by weight percentage. The middle layer 2 is composed of the following components by weight percentage: 55% coconut palm fiber, 5% moon peach fiber, and 40% PP fiber.

[0033] The preparation method includes the following steps:

[0034] In the first step, the components are weighed, opened and mixed, pre-laid, carded, air-laid, and needle punched according to the required proportions to prepare the upper surface layer 1 and the lower layer 3 non-woven layers respectively. The non-woven layers of the surface layer 1 and the lower layer 2 use 15% PLA fiber and 85% jute fiber, and the needle punching density in the needle punching process is 88 punches / cm 2 ;

[0035] In the second step, according to the ratio of 55% coconut palm fiber, 5% moon peach fiber, and 40% PP fiber, ...

Embodiment 2

[0049] A tatami bed core, comprising an intermediate layer 2 and a surface layer arranged on the upper surface of the intermediate layer 2. The surface layer is composed of the following components by weight percentage: 40% PP fiber and 60% bamboo fiber. The intermediate layer 2 It is composed of the following components by weight percentage: 85% moon peach fiber, 5% hemp fiber and 10% ES fiber.

[0050] The preparation method includes the following steps:

[0051] In the first step, the components are weighed, opened and mixed, pre-laid, carded, air-laid, and needle punched according to the required proportions to prepare the upper surface layer 1 and the lower layer 3 non-woven layers respectively. The non-woven layer of the surface layer 1 is made of 440% PP fiber and 60% bamboo fiber. The needle punching density in the needle punching process is 44 punches / cm 2 ;

[0052] In the second step, according to the ratio of 85% moon peach fiber, 5% hemp fiber and 10% ES fiber, the inte...

Embodiment 3

[0064] A tatami bed core includes a middle layer 2 and a surface layer arranged on the upper and lower surfaces of the middle layer 2. The surface layer is composed of 35% 4080 fiber, 35% hemp fiber and 30% by weight. % Bamboo fiber, the middle layer 2 is composed of the following components by weight percentage: 60% coconut palm fiber, 15% moon peach fiber and 15% ES fiber.

[0065] The preparation method includes the following steps:

[0066] In the first step, the components are weighed, opened and mixed, pre-laid, carded, air-laid, and needle punched according to the required proportions to prepare the upper surface layer 1 and the lower layer 3 non-woven layers respectively. The non-woven layers of the surface layer 1, the lower layer 3 are made of 35% 4080 fiber and 65% hemp fiber, and the needle punching density in the needle punching process is 150 punches / cm 2 ;

[0067] In the second step, according to the proportion of 60% coconut palm fiber, 15% moon peach fiber and 15% ...

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Abstract

The invention discloses a tatami bed core. The tatami bed core comprises at least one middle layer and a surface layer which is arranged on the upper surface or the lower surface of the middle layer, wherein the surface layer is a non-woven layer which comprises the following components in percentage by weight: 15-40% of low melting point fibers and 60-85% of raw bamboo fibers and / or hemp fibers; and the middle layer comprises the following components in percentage by weight: 5-85% of alpinia fibers, 15-40% of low melting point fibers and the balance of other fibers. The invention further discloses a preparation method of the tatami bed core; and the preparation method comprises the following steps: respectively preparing each layer including an upper surface layer, a lower surface layer and the middle layer; laying the upper surface layer, the lower surface layer and the middle layer in sequence; drying the upper surface layer, the lower surface layer and the middle layer in a drying box; and coldly rolling, cooling, cutting, inspecting and packaging the upper surface layer, the lower surface layer and the middle layer to obtain the tatami bed core. Through adoptions of the tatami bed core and the preparation method thereof disclosed by the invention, technical problems of mildews, insects, easiness for layering and cracking, insufficient elasticity, poor ventilating property and the like in a current bed mattress are solved.

Description

Technical field [0001] The invention relates to a bed core, in particular to a tatami bed core and a preparation method thereof. Background technique [0002] At present, most of the bed cores are made of traditional coconut palm mattresses. Coconut palm mattresses need to be glued with a lot of glue. If used for a long time, it will cause harm to human health. Coconut palm mattresses are not only more susceptible to damp, mold, and insect deterioration. Moreover, it is easy to collapse and break, and it is harder and less elastic, and has a narrow range of use. It is mostly suitable for hard mattress filling materials. [0003] The patent with publication number CN102174729A discloses a polyester fiber coconut palm board, which includes three layers, the upper and lower layers have the same material, and both use low-melting two-component sheath-core fibers and three-dimensional crimped round hollow fibers; the material of the middle layer is Low melting point two-component core-...

Claims

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Application Information

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IPC IPC(8): A47C27/12B32B37/06B32B5/26B32B7/10D04H1/4382D04H1/42D04H1/485D04H1/498D04H1/732
Inventor 刘国忠陈红武
Owner SUZHOU MOWEI NATURAL FIBER MATERIAL
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