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Preheat-free welding rod and manufacturing method and application thereof

A technology without preheating and welding rods, applied in welding equipment, welding media, manufacturing tools, etc., can solve problems such as increased production costs, worsening working environment, and difficulty in preheating, and achieves the effect of improving low temperature impact toughness

Active Publication Date: 2015-01-28
WUHAN TEMO WELDING CONSUMABLES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In production, preheating before welding and heat treatment after welding are usually used to avoid welding cracks, which will bring about a series of problems such as complex production process, increased production cost, low production efficiency and deterioration of working environment, and will also increase The softening tendency of the welding heat-affected zone, in some special welding structures, it is difficult or even not allowed to preheat, which greatly limits the application of low-alloy high-strength steel

Method used

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Embodiment Construction

[0027] The present invention will be further described below with reference to specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0028] The slag system in this study is CaO-CaF 2 -SiO 2 -TiO 2 slag system, and the influence of each component content on the process performance was determined through a large number of experiments.

[0029] Marble: The main function is to generate slag and gas, and the decomposition product is CaO, which can improve the basicity of the slag and is beneficial to the low temperature impact toughness of the weld metal. If the content is too small, the slag and gas generation functions are insufficient, and the arc protection is not adequate, so that N in the air enters the weld and reduces the low temperature impact toughness of the weld metal; too much content increases the melting point of the coating and redu...

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Abstract

The invention discloses a preheat-free welding rod and application thereof. The preheat-free welding rod comprises a welding core and a coating and is characterized in that the coating comprises the following component in percentage by weight: 35-40% of marble, 2-5% of barium carbonate, 17-22% of fluorite, 0.5-2.0% of lithium fluoride, 2-5% of silica micro-powder, 4-6% of rutile, 3-5% of ferrosilicon, 2-4% of ferromanganese, 2-4% of ferromolybdenum, 1-2% of rare-earth ferrosilicon, 0.5-1% of sodium carbonate, 1-2% of magnesium powder, 2-4% of ferrotitanium, 8-10% of nickel powder, and the balance being iron powder. The preheat-free welding rod disclosed by the invention is specially used for welding a low-alloy high-strength steel in matched application, saves a preheat treatment in use, can remarkably reduce the content of diffusible hydrogen and the hardening capability of a welding material, reduces the number of welding cold cracks, and is of very important significance to simplification of a welding process, improvement of performances of a weld joint, reduction of production cost and improvement of working environment.

Description

technical field [0001] The invention relates to a non-preheating welding rod, a preparation method and application thereof, in particular to a matching non-preheating welding rod for low-alloy high-strength steel welding, and a preparation method and application thereof. Background technique [0002] Low alloy high strength steel has good weldability, excellent formability and low manufacturing cost, so it is widely used in pressure vessels, vehicles, bridges, construction, construction machinery, agricultural machinery, textile machinery, marine structures, ships It has become one of the most important structural materials in large and heavy welded structures. With the increase of steel alloying element content, strength level and welding structure restraint degree, its quenching tendency is obviously improved, and welding cold cracks are prone to occur. [0003] In production, pre-weld preheating and post-weld heat treatment are usually used to avoid the occurrence of wel...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/365B23K35/40
Inventor 韩海峰李磊刘玉双田海成张亚平张伟张志刚
Owner WUHAN TEMO WELDING CONSUMABLES CO LTD
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